1. Equipment Composition
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| Sr. |
Apparatus |
Function |
| 1 |
Double Head Uncoiler |
Continuous coil feeding, quick change. |
| 2 |
Hydraulic Shear & Manual Welder |
Cut and weld coil ends for smooth feeding. |
| 3 |
Cage Loop |
Buffer storage, ensures steady strip flow. |
| 4 |
Forming & Sizing Section |
Shapes strip into round/square/rectangular tubes. |
| 5 |
300KW Solid State H.F. Welder |
Strong, clean welds with high-frequency induction. |
| 6 |
Friction Saw |
High-speed, precise pipe cutting. |
| 7 |
Conveyor & Roll-out Table |
Transfers and stacks finished pipes. |
| 8 |
Packing & Strapping Machine |
Bundles and secures pipes for transport. |
2. Parametri Technici
Rudis Material Specification
| project |
Specification |
| Raw Material Feeding |
Hot rolled steel, Cold rolled steel, Galvanized steel after slitting |
| Robur Tensilis Materialis |
Maximus 500MPa |
| Robur Cedendi Materialis |
Maximus 235MPa |
| Coil OD |
1000mm – 1800mm |
| Coil ID |
508mm (custom order) |
| Coil Pondus |
Max 3T |
| Latitudo habena |
Min 80mm, Max 240mm |
| Crassitudo habena |
Min 1.0mm, Max 4.0mm |
Productio Range
| Type of Production |
Specification |
| Round Tubes |
Ø21.3mm – Ø76mm |
| Crassitudo Tubi Rotundi |
Min 1.0mm – Max 4.0mm |
| Quadratus cavum sectionem |
Min 20×20mm – Max 60×60mm |
| Rectangulare cavum sectionis |
Min 15×25mm – Max 40×80mm |
| Square & Rectangular Tube Thickness |
Min 1.0mm – Max 3.5mm |
| Tubus Cut Longitudo |
Min 6m – Max 9m |
3.Advantages of 76mm HF Welding Tube Mill
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High Productivity – Continuous production with stable speed.
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Efficax Energiae – HF welding reduces power consumption.
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Flexible Production – Capable of producing different pipe shapes with quick roller change.
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Low Maintenance – Durable design with easy-to-replace parts.
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Superior Weld Quality – Strong, smooth, and burr-free weld seam.
4.Typical Applications
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• Construction Industry – Scaffolding tubes, structural pipes.
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• Furniture Production – Steel frames, chairs, and tables.
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• Automotive Industry – Exhaust pipes, chassis components.
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• General Engineering – Mechanical tubing, conduits, and piping systems.
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5.FAQ – 3 Inch (76mm) HF Welding Tube Mill
Q1: What type of pipes can this tube mill produce?
A1: It can produce round tubes (Ø21.3mm–Ø76mm), as well as square (20×20mm–60×60mm) et rectangular hollow sections (15×25mm–40×80mm).
Q2: What is the wall thickness range of the tubes?
A2: The tube mill supports 1.0mm to 4.0mm for round pipes, and up to 3.5mm for square and rectangular pipes.
Q3: What is the production speed?
A3: The line speed can reach up to 90m/min, depending on pipe size and material.
Q4: What raw materials are suitable for this machine?
A4: It is designed for hot rolled steel, cold rolled steel, and galvanized steel after slitting.
Q5: Does the machine come with a packing system?
A5: Yes, the line includes a conveyor, roll-out table, and automatic packing & strapping machine for efficient bundle preparation.
Q6: Can the tube mill be customized?
A6: Absolutely. We provide custom coil width, thickness, and automation solutions to match your production requirements.
6.The Technical Flow of the Production line
{Steel Tape}→→ Double-head Uncoiler→→Strip-head Cutter and welder→→Cage Loop→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Friction saw →→ Run-out table
Tube Application Scope:
Production Notes:
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Maintain alignment during forming to avoid weld defects.
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Ensure clean, dry steel strips for consistent welding.
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Adjust HF welder power according to wall thickness.
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Packaging and Transportation:
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Machine modules are film-wrapped and fixed in steel frames.
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Electrical and hydraulic parts are packed in moisture-proof wooden boxes.
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Each shipment includes a user manual, wiring diagram, and spare parts list.
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Export standard compliant with CE, ISO, and customer destination customs requirements.