ERW Carbon Steel Tube Mill
ERW Carbon Steel Tube Mill
Tube Mill Machine Compose
Tube Mill Machine Compose
Cold Roll Forming Machine
Cold Roll Forming Machine
Steel Coil Slitting Line
Steel Coil Slitting Line
Steel Coil Cut To Length Line
Steel Coil Cut To Length Line
Auxiliary Equipment And Spare Parts
Auxiliary Equipment And Spare Parts

High-Frequency ERW
Tube Mill Solutions

Precision engineered for optimal performance and reliability in square tube production.

120
Tubes Per Minute
300+
Global Installations
99.5%
Uptime Reliability

Industry-Leading
Square Tube Mills

Engineered for precision, speed, and durability in high-volume square tube production.

◆ As a leading manufacturer of high-frequency ERW tube mills, we specialize in delivering cutting-edge solutions for square tube production. Our technology provides unmatched precision and consistency.

◆ Our mills are engineered for high-speed operation and exceptional weld quality, incorporating advanced controls and robust construction for long-term reliability. square tube mill is known for consistent performance.

Core Competencies

Built on a foundation of engineering excellence, innovation, and customer satisfaction.

01

High-Frequency Welding

Advanced high-frequency induction welding technology for precise and consistent seam welds.

▸Precision Control: Optimized weld parameters for superior strength.
▸Consistent Quality: Minimal weld defects and consistent mechanical properties.
▸Energy Efficiency: Optimized energy consumption for reduced operating costs.
02

Cold Forming Technology

Precision cold forming processes ensure dimensional accuracy and superior surface finish.

▸High Accuracy: Tight dimensional tolerances for critical applications.
▸Excellent Surface Finish: Smooth and consistent surface for enhanced aesthetics and corrosion resistance.
▸Material Optimization: Efficient material utilization and minimized waste.
03

Automated Control Systems

Advanced PLC-based control systems for precise monitoring and adjustments throughout the production process.

▸Real-Time Monitoring: Comprehensive data visualization and process monitoring.
▸Automated Adjustments: Precise control of welding parameters and line speed.
▸Remote Diagnostics: Facilitates remote troubleshooting and maintenance.

Performance Metrics

Data-driven insights to optimize efficiency and quality.

Production Efficiency

Quality Control Performance

Technical Specifications

Comprehensive details for informed decision-making.

Specification Value
Max. Production Speed 120 m/min
Tube Diameter Range 10 - 50 mm
Wall Thickness Range 1.0 - 4.0 mm
Material Grade Q195, Q235, S235JR
Weld Frequency 200 - 400 kHz
Power Consumption 50 - 150 kW
Line Speed Control PLC with HMI
Overall Dimensions (L x W x H) 15m x 3m x 2.5m (typical)

Success Stories

Real-world applications demonstrating our mill’s capabilities.

Automotive Component Manufacturer

Structural Tubing

Supplied a mill for producing high-precision square tubing used in automotive chassis components, resulting in a 20% increase in production capacity.

Increased Capacity: +20%
Reduced Waste: -15%

Construction & Infrastructure

Structural Supports

Provided a custom mill solution for producing square tubing used in scaffolding and structural supports, improving load-bearing capacity and safety.

Increased Strength: +10%
Enhanced Durability: +12%

Agricultural Equipment

Irrigation Systems

Supplied a high-speed mill for producing square tubing used in irrigation systems, increasing production speed by 18% and reducing material costs.

Increased Speed: +18%
Reduced Costs: -10%

Furniture Manufacturing

Metal Frames

Installed a mill for producing square tubing used in high-end metal furniture frames, enhancing product aesthetics and structural integrity.

Improved Aesthetics: +25%
Reduced Defects: -8%

Diverse Applications

Serving a wide spectrum of industries with tailored square tube solutions.

Automotive Industry

Chassis components, safety cages, and structural supports.

Construction Sector

Scaffolding, structural frameworks, and building supports.

Agricultural Sector

Greenhouse structures, irrigation systems, and farm equipment.

Furniture Manufacturing

Metal furniture frames, chair structures, and table bases.

Fitness Equipment

Exercise machine frames, weightlifting racks, and gym equipment.

Medical Equipment

Hospital bed frames, medical carts, and diagnostic equipment supports.

Quality Commitment

Dedicated to upholding the highest standards of quality and reliability.

Rigorous Material Selection

Only the highest quality steel grades are utilized to ensure structural integrity and durability.

Advanced Welding Techniques

Utilizing high-frequency welding processes for precise and consistent seam quality.

Comprehensive Quality Control

Stringent quality checks throughout the production process to guarantee product excellence.

Certified Excellence

Committed to adhering to the highest industry standards and certifications.

ISO 9001
API 5L
CE Marked

Frequently Asked Questions

Addressing common inquiries about our square tube mill solutions.

01

What materials can this mill process?

The mill is compatible with a wide range of steel grades, including Q195, Q235, and S235JR, as well as other carbon and alloy steels.

02

What is the typical production speed?

The mill can achieve a production speed of up to 120 meters per minute, depending on the material and tube dimensions.

03

What is the required floor space?

The typical footprint of the mill is approximately 15m x 3m x 2.5m, but this can vary based on customization.

04

What level of automation is included?

The mill features a PLC-based control system with HMI for automated operation, real-time monitoring, and precise parameter adjustments.

05

What type of maintenance is required?

Routine maintenance includes lubrication, filter replacements, and periodic inspections of welding components. A comprehensive maintenance manual is provided.

06

What is the lead time for delivery?

Lead times typically range from 12 to 16 weeks, depending on the level of customization and current production schedule.

Unlock Your Production Potential

Get a custom quote and discover how our square tube mills can optimize your operations.

Get a Quote

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Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

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