آلة الشطب والواجهة النهائية لتصنيع الأنابيب والأنابيب الفولاذية

مطحنة أنابيب الفولاذ الكربوني ERW

آلة طحن الأنابيب

آلة تشكيل اللفة الباردة

خط تقطيع لفائف الفولاذ

خط تقطيع لفائف الفولاذ الكربوني

خط قطع لفائف الفولاذ حسب الطول

المعدات المساعدة وقطع الغيار

Automatic Chamfer and End Facer for ERW and Seamless Tube Mills

The Chamfer and End Facer Machine is an essential finishing equipment for pipe and tube manufacturing lines. It is designed to accurately remove burrs, face pipe ends, and create precise chamfers after cutting or hydrostatic testing. By ensuring smooth, uniform, and angle-corrected pipe ends, this machine significantly improves welding quality, assembly accuracy, and product appearance. It plays a vital role in ERW tube mills, seamless pipe plants, and boiler tube production facilities.

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Product Overview

The Chamfer and End Facer Machine is a specialized equipment designed for tube and pipe processing. It is mainly used to remove burrs, create precise chamfers, and face the pipe ends to ensure accurate dimensions and smooth surfaces. This machine is widely applied in steel pipe manufacturing, boiler tube production, and other industries that require high-quality pipe end finishing.

Main Functions & Advantages

• High-Precision End Facing – Guarantees flat and clean pipe ends with accurate length control.
• Flexible Chamfering – Adjustable chamfer angles (30°, 37.5°, 45°) to meet different welding and connection standards.
• Burr-Free Processing – Ensures smooth edges, eliminating safety risks and enhancing product reliability.
• Versatile Compatibility – Capable of handling round, square, and rectangular tubes within a wide diameter range.
• Automated Operation – Options for full-automatic and semi-automatic modes, improving production efficiency.
• Robust Design – Heavy-duty construction ensures stable performance under continuous operation.
• Energy Saving & Low Maintenance – Optimized drive system reduces downtime and operating costs.

التطبيقات

Steel Pipe & Tube Mills (ERW, seamless, stainless steel, alloy steel)
Boiler Tube and Heat Exchanger Manufacturing
Oil & Gas Pipelines requiring precision end finishing before welding
Construction & Infrastructure – structural tubes, scaffolding, and mechanical pipes
Automotive Industry – precision tubes for axles, exhausts, and hydraulic systems
Power & Energy – high-pressure pipelines, chemical plant tubes

Technical Specifications (Typical Range)

المعلمة	مواصفة
نطاق قطر الأنبوب	20 – 325 mm (customizable up to larger sizes)
سمك الجدار	up to 20 mm
Chamfer Angle	30° / 37.5° / 45° (adjustable)
Facing Accuracy	±0.1 mm
Feeding Type	Hydraulic / Mechanical
وضع التشغيل	Automatic / Semi-automatic
مزود الطاقة	380V / 50Hz (other voltages available)

(Note: Technical parameters can be customized according to customer requirements.)

Key Benefits for Manufacturers

Quality Assurance – Precise chamfering improves welding penetration and reduces welding defects.
Productivity Boost – High-speed cycle reduces manual work and increases throughput.
Cost Efficiency – Fewer reworks, reduced material waste, and longer tool life.
Compliance – Meets international standards such as API, DIN, and ASTM for industrial pipes.
Customization – Tailored solutions for specific pipe sizes, material grades, and production demands.

FAQ – Chamfer and End Facer Machine

Q1: What is a Chamfer and End Facer Machine used for?
A: It is mainly used for removing burrs, chamfering, and facing pipe ends to ensure smooth surfaces, accurate dimensions, and proper welding quality in steel pipe production.

Q2: What industries use this machine?
A: It is widely used in ERW tube mills, seamless pipe plants, boiler tube production, oil & gas pipelines, automotive tubes, and construction industries.

Q3: What pipe sizes can the machine handle?
A: Standard models can process pipes from 20 mm to 325 mm in diameter, with wall thickness up to 20 mm. Larger or customized ranges are available on request.

Q4: Can the chamfer angle be adjusted?
A: Yes, the machine allows adjustable chamfer angles such as 30°, 37.5°, and 45°, to meet different welding and connection standards.

Q5: What is the difference between manual, semi-automatic, and automatic models?
A: Manual and semi-automatic models require more operator involvement, while automatic models provide higher precision, faster speed, and stable performance for mass production.

Q6: How does this machine improve welding quality?
A: By providing clean, burr-free, and precisely chamfered ends, the machine ensures better welding penetration, fewer defects, and longer service life of pipes.

Main Components

A Chamfer and End Facer Machine is built with a robust structure to ensure precision, stability, and durability. The main components typically include:

✅Base Frame & Machine Bed – Provides stable support for the entire machine and ensures vibration-free operation.
✅Pipe Clamping System – Hydraulic or mechanical clamps hold pipes securely during chamfering and facing to guarantee accuracy.
✅Cutting Head & Tool Holder – Equipped with replaceable cutting tools or inserts for chamfering and facing operations.
✅Feeding & Positioning Mechanism – Ensures precise alignment and smooth feeding of pipes to the machining area.
✅Drive System – High-torque motor and transmission system for stable cutting performance.
✅Hydraulic Unit – Powers clamping, feeding, and tool movement with consistent force.
✅Control Panel – User-friendly interface with options for manual, semi-automatic, or full-automatic operation.
✅Chip Removal & Cooling System – Ensures clean working conditions, tool protection, and extended machine life.

أدخل قسم المعدات

1. سيارة الملف والتخزين
2. آلة فك اللفائف ذات الرأس المفرد والمزدوج وآلة فك اللفائف الهيدروليكية والهوائية
3. قم بتقشير الذراع ثم اضغط عليه لأسفل
4. آلة التسوية
5. ماكينة قص و لحام أوتوماتيكية و نصف أوتوماتيكية
6. مجمع القفص العمودي ومجمع الحلقة الأفقية ومجمع الحلقة الحلزونية الأفقية

Read More About impeder rod

قطع الغيار وقطع الغيار الاستهلاكية

1. بكرات، قوالب، قوالب، مواد D2 وD3 للاختيار من بينها
2. Ferrite, Impeder, Fiberglass tube
3. HSS saw blades, TCT Saw blades, Friction saw blades
4. OD burr remove inserts, ID burr remover inserts
5. HF welder Induction Coil and other HF welder spare parts
6. Copper tube for induction Coil, PTFE pipe for Induction Coil
7. Mosfet, Boards
8. Steel pipe Strapping machine
9. Zinc Spray Machine, Zinc wire, Zinc spray gun

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خدمة ما بعد البيع

1. سيتم توفير مقاطع فيديو لاختبار تشغيل الماكينة للعميل قبل الشحن.
2. الدعم الفني عبر الإنترنت المصعد بالكامل مجاني.
3.Professional engineers team to install the machine, train your employee well.
4. ضمان لمدة عام واحد والدعم الفني مدى الحياة.
5.24 ساعة لاستجابة المهندس.
6. ستكون علاقتك التجارية معنا سرية بالنسبة لأي طرف ثالث.
7. We welcome customers to visit our factory anytime.

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FAQ – Chamfer and End Facer Machine

What is a Chamfer and End Facer Machine used for?

It is mainly used for removing burrs, chamfering, and facing pipe ends to ensure smooth surfaces, accurate dimensions, and proper welding quality in steel pipe production.

What industries use this machine?

It is widely used in ERW tube mills, seamless pipe plants, boiler tube production, oil & gas pipelines, automotive tubes, and construction industries.

Can the chamfer angle be adjusted?

Yes, the machine allows adjustable chamfer angles such as 30°, 37.5°, and 45°, to meet different welding and connection standards.

What is the difference between manual, semi-automatic, and automatic models?

Manual and semi-automatic models require more operator involvement, while automatic models provide higher precision, faster speed, and stable performance for mass production.

How does this machine improve welding quality?

By providing clean, burr-free, and precisely chamfered ends, the machine ensures better welding penetration, fewer defects, and longer service life of pipes.

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