Scie à froid/à friction/à fraisage volante

1. Hot-Cut Friction Saw

Technical Characteristics

Hot-cut friction saws use high-speed rotating saw blades to make contact with the tube, generating heat through friction. The high temperatures produced by this friction cause the tube's cutting edge to melt, enabling a rapid cutting process.

Applications

Mainly used for cutting large-diameter, thick-walled tubes.

Suitable for high-speed production scenarios where cutting precision requirements are not as stringent.

Advantages

High Cutting Speed: Due to the high temperatures generated by friction, the cutting speed is fast, making it suitable for large-scale production.

Simple Equipment: This technology is mature, with relatively low equipment investment and simple maintenance.

Wide Application Range: Can cut different types of steel tubes, especially thick-walled steel tubes.

Disadvantages

Low Cutting Precision: Due to the high temperatures, the cut edge may have a larger heat-affected zone, making it unsuitable for thin-walled tubes.

Poor Surface Quality: The cutting process can produce slag or uneven edges, requiring additional surface treatment.

High Energy Consumption: The friction-generated heat requires more energy.

2. Cold-Cut Saw

Technical Characteristics

Cold-cut saws operate at room temperature, using high-precision saw blades to cut the tube by applying mechanical force. There is no heating involved, which ensures the cutting surface remains smooth and precise.

Applications

Ideal for cutting small,middle diameter and not thick-walled tubes.

Highly suitable for applications that require high cutting precision and surface quality.

Advantages

High Cutting Precision: Cold-cut saws offer superior cutting accuracy, ensuring smooth, clean cuts, especially for products with strict size and appearance requirements.

Good Surface Quality: There is no heat-affected zone, ensuring the cutting surface is free from slag and defects.

Energy Efficient: The cutting process does not require heating, resulting in lower energy consumption.

3. Double-Saw Milling Cutter

Technical Characteristics

Double-saw milling cutters utilize two saw blades that work in tandem to cut the tube. The process relies on the principles of milling, providing a stable and high-quality cut.

Applications

Suitable for medium to large-diameter steel tubes, especially thick-walled tubes.

Ideal for situations that require both high cutting precision and excellent surface finish.

Advantages

Smooth Cutting: The milling principle ensures that the cutting process is stable, and the tube's cutting edge remains free from burrs or irregularities.

Wide Application Range: Suitable for cutting both large-diameter and thick-walled tubes, meeting various product requirements.

High Cutting Efficiency: Compared to hot-cut friction saws, double-saw milling cutters offer better speed and stability, especially for high-precision production.

Disadvantages

Complex and Expensive Equipment: Double-saw milling cutters have a more complex structure, which means higher initial investment and maintenance costs.

Limited Adaptability: For very thin-walled or low-precision tubes, double-saw milling cutters may not provide the best cost-effective solution.