Double Head Steel Coil Decoiler

The Double-Head 4 Ton Uncoiler is a high-efficiency decoiling machine designed for continuous production. With its double-mandrel structure, it allows seamless coil changeover without stopping the line, making it ideal for ERW tube mills, roll forming lines, and slitting lines.

Dettagli del prodotto

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Dettagli del prodotto

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Descrizione del prodotto
 

The Double-Head 4 Ton Uncoiler is a high-efficiency decoiling machine designed for continuous production. With its double-mandrel structure, it allows seamless coil changeover without stopping the line, making it ideal for ERW tube mills, roll forming lines, and slitting lines.

Key Features

  • Dual-mandrel design for non-stop coil changeover

  • Hydraulic expansion with adjustable coil centering

  • Compatible with PLC & auto-shear welding systems

  • Ideal for ERW tube mills, slitting lines, and forming lines

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2. Parametri tecnici

  • Parameter

    Valore

    Structure Type

    Double-Head

    Coil Weight Capacity

    4 Tons per Mandrel

    Coil Width Range

    100–600 mm

    Coil ID Range

    Φ450–Φ508 mm

    Coil OD Max

    ≤ Φ2000 mm

    Expansion Type

    Idraulico

    Motor Power

    3 kW × 2

    Control Mode

    Manual / Optional PLC

    Material Type

    Carbon Steel, Galvanized, SS

    Coil Change Time

    ≤ 1 min

 

  • 3. Workflow Overview
    1. Load coils onto both mandrels

    2. Expand mandrel hydraulically to secure the coil

    3. Feed strip into the production line

    4. Prepare the next coil on the idle side

    5. Cut and weld to new coil for continuous operation

 

Casi dei clienti
  
  • 🌍 Global Success Stories

    • 🇻🇳 Vietnam: 24-hour ERW pipe mill with auto switch system

    • 🇷🇺 Russia: Cold-roll Z-section line in sub-zero conditions

    • 🇲🇾 Malaysia: High-speed slitting line with dual decoilers

    •  

📦 Packing & Shipping

  • Anti-rust coated, film wrapped, secured with steel frame

  • Available for sea/land transport

  • Delivered within 30–35 working days

  • Includes manuals, spare parts & tool kits

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  • Feedback dei clienti
     

🇻🇳 Case 1: Vietnam ERW Tube Mill

To improve production efficiency, the client introduced our Double-Head 4 Ton Uncoiler with a PLC automatic control system.
The coil loading and changeover time was reduced from 3 minutes to less than 1 minute, effectively cutting downtime caused by coil replacement by over 40%.

"This double-head uncoiler truly enabled non-stop coil change, significantly boosting our production capacity. Very stable performance." — Technical Director


🇷🇺 Case 2: Russia Roll Forming Line

This customer integrated our Double-Head 4 Ton Hydraulic Uncoiler into their Z-shaped cold roll forming line.
The machine ensured continuous feeding and heavy-duty decoiling performance, even in extremely low temperatures down to -20°C, meeting the harsh operation conditions in Russia.

"The machine runs stably. The hydraulic expansion and coil switching system are very user-friendly and greatly reduced manual work."

  •  

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Double head Uncoiler FAQS

Is the uncoiler compatible with other brands of production lines?

Absolutely. The uncoiler supports a wide range of coil widths, thicknesses, and inner diameters. The hydraulic expansion system and adjustable guides make it easy to accommodate various material specifications, including carbon steel, galvanized steel, and stainless steel.

Does it support automatic tension control or PLC integration?

Yes, we offer optional PLC integration and automatic tension control systems. These features allow seamless synchronization with the entire production line for improved automation and precision.

Is the machine difficult to operate? How many people are needed?

No, it is very user-friendly. The basic model can be operated manually by a single worker. If equipped with PLC and auto-feeding features, operation becomes even more simplified and efficient.

What’s the average delivery time after ordering?

Our standard lead time is 25 to 35 working days, depending on the order quantity and customization requirements.

Is installation and training provided?

Yes, we offer both remote and on-site technical support, including installation guidance, commissioning, and operator training upon request.

Come selezionare le specifiche dei tubi e i requisiti di produzione corretti?

Nella scelta delle specifiche corrette per i tubi, è necessario valutare la domanda del mercato e l'uso previsto del prodotto. L'attrezzatura per la saldatura longitudinale di tubi da 12,7 mm a 50,8 mm è ampiamente utilizzata per la produzione di tubi di piccole e medie dimensioni ed è adatta a diversi spessori di parete. È ideale per settori come l'edilizia, la meccanica e il trasporto di petrolio e gas. Scegliere il materiale, il processo di saldatura e le impostazioni di dimensionamento appropriati in base all'applicazione. Si consiglia di contattare il team tecnico per determinare il processo di produzione ottimale per specifiche precise dei tubi.

L'impianto elettrico dell'apparecchiatura supporta il monitoraggio remoto e la diagnosi dei guasti?

Sì, l'attrezzatura per la saldatura longitudinale di tubi da 12,7 mm a 50,8 mm è dotata di un avanzato sistema di controllo PLC che consente il monitoraggio e la diagnosi dei guasti da remoto. Collegando l'attrezzatura a una piattaforma cloud o a un'interfaccia remota, gli utenti possono monitorare lo stato della produzione in tempo reale, analizzare le cause dei guasti e apportare le necessarie modifiche. Questa funzionalità remota riduce significativamente i tempi di fermo e migliora l'efficienza operativa dell'attrezzatura.

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