Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

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Warehouse Storage Rack Roll Forming Machine


1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine


2. Technical Specifications

Articolo Specifica
Raw Material Cold-rolled steel / Galvanized steel
Material Thickness 1.5–2.5 mm (customizable)
Material Width 100–500 mm (based on profile)
Forming Stations 16–28 stations (depending on profile)
Velocità di formazione 10–15 m/min (with punching)
Roller Material GCr15 steel, heat treated, chromed
Drive System Gearbox drive / Chain drive
Tipo di taglio Servo driven following cutoff
PLC Control Siemens /China brand
Voltage 380V / 50Hz / 3 Phase (customizable)
  1. Roll Form Line for Solar Panel Steel Frames\Metal Rack Roll Forming Line for Warehouse ShelvingCarbon Steel Edge Frame Forming Line for Solar Panels

3. Machine Composition

  • Svolgitore – Manual or hydraulic type, holds coil steel

  • Feeding & Leveling Unit – Ensures smooth, aligned feeding

  • Servo Punching Unit – Customized punching dies for beam holes or upright slots

  • Roll Forming System – Precision rollers for forming beam/upright shape

  • Cutting Unit – Hydraulic or flying shear, length-controlled

  • Output Table – Collects finished products

  • Control Cabinet (PLC) – Full automation, touch screen interface

  • Optional Devices: Pre-punching, notching, embossing, stacking systems


4. Application Scenarios

  • Industrial warehouse storage systems

  • Supermarket shelving

  • Cold storage rack systems

  • Logistic centers

  • Heavy-duty pallet racking


5. Production Flow

→ Uncoiling → Leveling & Feeding → Servo Punching (optional) → Roll Forming → Cutting to Length → Output Table / Stacking

6. Operation Instructions

  1. Load the steel coil on the uncoiler.

  2. Adjust the leveling rollers to match thickness.

  3. Load the required punching die (if needed).

  4. Select product type and set parameters on PLC.

  5. Run dry test (no material) to ensure alignment.

  6. Feed steel into rollers and start production.

  7. Monitor the forming and cutting accuracy during the run.

  8. After production, clean and lubricate the rollers.


7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).


8. Maintenance Tips

  • Regularly clean rollers and apply anti-rust oil

  • Check hydraulic oil level and filters monthly

  • Tighten all bolts and drive chains weekly

  • Inspect electric control cabinet for overheating


8. Safety Instructions

  • Never place hands near the roll station during operation.

  • Always disconnect power before adjusting tooling.

  • Emergency stops are located at the entry and exit ends.

  • Wear gloves and safety glasses when changing dies.

  • cold roll forming machine
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  • Roll Formed Channels

Questa striscia nei supporti di profilatura si trasforma progressivamente verso la sua forma finale. Questo processo rispetta le sollecitazioni meccaniche e caratteristiche del metallo e consente l'utilizzo di molteplici gradi di acciaio. Due alberi orizzontali di ogni testa sono controllati dal motore della macchina, il che garantisce un azionamento regolare della striscia. Durante la profilatura a freddo, operazioni come la punzonatura di fori e la stampa del logo possono essere eseguite online.
Successivamente, la sezione metallica finale viene tagliata alla lunghezza desiderata mediante una troncatrice idraulica servoassistita.

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1. A cosa serve una macchina profilatrice?

Le macchine per la profilatura a freddo sono utilizzate in vari settori, tra cui edilizia, automotive, aerospaziale e manifatturiero. Sono altamente automatizzate e possono produrre prodotti di alta qualità a un'elevata velocità, il che le rende una scelta popolare per la produzione di massa.

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ATTREZZATURA DI RELAZIONE

Forniamo tutte le attrezzature per la sezione di ingresso del laminatoio per tubi:

Carrozza a bobina

Svolgitore a testa singola e doppia e Svolgitore idraulico e pneumatico

Pelapatate e braccio di tenuta del rullo

Macchina per appiattire

Saldatrice e cesoia automatica e semiautomatica

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

 

SEZIONE DI FINITURA DEL LAMINATOIO TUBIERO

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

 

RICAMBI DA SCEGLIERE

I nostri pezzi di ricambio si applicano:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

 

IL NOSTRO CERTIFICATO

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IL NOSTRO SERVIZIO

Perché sceglierci?

Tecnologia all'avanguardia, qualità affidabile, servizio eccellente!

Design ottimizzato, materiali di alta qualità selezionati! 

Garanzia del processo di trattamento termico!

Ingranaggio conico a spirale, giunto a tamburo e cementazione.

Tempra dei denti degli ingranaggi.

Sistema di azionamento stabile, efficiente e indossabile con rumorosità ridotta.

Rulli ad alta precisione, resistenti all'usura e di lunga durata.

Tutti i torni e le sedi per chiavette sono posizionati e fresati tramite CNC.

 

Il nostro servizio

Servizio pre-vendita

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

 

Servizio post-vendita

1. Consegneremo la macchina e forniremo i documenti in tempo per assicurarci che tu possa ottenere la macchina rapidamente

2. Una volta completate le condizioni di preparazione, il nostro team di tecnici del servizio post-vendita rapido e professionale si recherà presso la vostra fabbrica per installare la macchina, fornirvi il manuale operativo e formare i vostri dipendenti finché non saranno in grado di utilizzare correttamente la macchina.

3. Offriamo un anno di garanzia e supporto tecnico a vita.

4. Personale ben preparato ed esperto risponderà a tutte le vostre richieste in inglese e cinese

5.24 ore per la risposta del tecnico.

6. Il tuo rapporto commerciale con noi sarà riservato a terzi.

 

Controllo di qualità

Disponiamo di un reparto di qualità unico che si assicura che i materiali delle materie prime siano di buona qualità e che la macchina funzioni senza problemi.

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Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

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