Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

Détails du produit

Contactez-nous maintenant

Détails du produit

Vidéo
 

Description du produit
 

Warehouse Storage Rack Roll Forming Machine


1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine


2. Technical Specifications

Item Specification
Raw Material Cold-rolled steel / Galvanized steel
Material Thickness 1.5–2.5 mm (customizable)
Material Width 100–500 mm (based on profile)
Forming Stations 16–28 stations (depending on profile)
Forming Speed 10–15 m/min (with punching)
Roller Material GCr15 steel, heat treated, chromed
Drive System Gearbox drive / Chain drive
Cutting Type Servo driven following cutoff
PLC Control Siemens /China brand
Voltage 380V / 50Hz / 3 Phase (customizable)
  1. Roll Form Line for Solar Panel Steel Frames\Metal Rack Roll Forming Line for Warehouse ShelvingCarbon Steel Edge Frame Forming Line for Solar Panels

3. Machine Composition

  • Uncoiler – Manual or hydraulic type, holds coil steel

  • Feeding & Leveling Unit – Ensures smooth, aligned feeding

  • Servo Punching Unit – Customized punching dies for beam holes or upright slots

  • Roll Forming System – Precision rollers for forming beam/upright shape

  • Cutting Unit – Hydraulic or flying shear, length-controlled

  • Output Table – Collects finished products

  • Control Cabinet (PLC) – Full automation, touch screen interface

  • Optional Devices: Pre-punching, notching, embossing, stacking systems


4. Application Scenarios

  • Industrial warehouse storage systems

  • Supermarket shelving

  • Cold storage rack systems

  • Logistic centers

  • Heavy-duty pallet racking


5. Production Flow

→ Uncoiling → Leveling & Feeding → Servo Punching (optional) → Roll Forming → Cutting to Length → Output Table / Stacking

6. Operation Instructions

  1. Load the steel coil on the uncoiler.

  2. Adjust the leveling rollers to match thickness.

  3. Load the required punching die (if needed).

  4. Select product type and set parameters on PLC.

  5. Run dry test (no material) to ensure alignment.

  6. Feed steel into rollers and start production.

  7. Monitor the forming and cutting accuracy during the run.

  8. After production, clean and lubricate the rollers.


7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).


8. Maintenance Tips

  • Regularly clean rollers and apply anti-rust oil

  • Check hydraulic oil level and filters monthly

  • Tighten all bolts and drive chains weekly

  • Inspect electric control cabinet for overheating


8. Safety Instructions

  • Never place hands near the roll station during operation.

  • Always disconnect power before adjusting tooling.

  • Emergency stops are located at the entry and exit ends.

  • Wear gloves and safety glasses when changing dies.

  • cold roll forming machine
  • C purlin making machine
  • Read More About purlin roll forming machine
  • u channel machine
  • Roll Formed Channels
  • Roll Formed Channels

Cette bande dans les stands de profilage se transforme progressivement vers sa forme finale. Ce procédé respecte les contraintes mécaniques et caractéristiques du métal et permet l'utilisation de multiples nuances d'aciers. Deux arbres horizontaux de chaque tête sont commandés par le moteur de la machine, ce qui assure un entraînement régulier de la bande. Lors du profilage à froid, des opérations telles que le poinçonnage de trous, l'emboutissage de logo, peuvent être réalisées en ligne.
Ensuite, la section métallique finale est coupée par une machine de coupe servo hydraulique à la longueur souhaitée.

  • c channel making machine
  • C purlin making machine
  • c channel making machine
  • c profile making machine

 

1. À quoi sert une profileuse ?

Les machines de formage à froid sont utilisées dans de nombreux secteurs, notamment la construction, l'automobile, l'aérospatiale et la fabrication. Elles sont hautement automatisées et peuvent produire des produits de haute qualité à grande vitesse, ce qui en fait un choix populaire pour la production de masse.

Read More About purlin roll forming machine

 

EQUIPEMENT DE RELATION

Nous fournissons tout l'équipement pour la section d'entrée du laminoir à tubes :

Voiture à bobine

Dérouleur à tête simple et double et dérouleur hydraulique et pneumatique

Bras d'éplucheur et de maintien du rouleau

Machine à aplatir

Cisailleuse et soudeuse bout à bout automatique et semi-automatique

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

 

SECTION DE FINITION DU LAMINEUR À TUBES

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

 

PIÈCES DE RECHANGE AU CHOIX

Nos pièces de rechange s'appliquent :

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

 

NOTRE CERTIFICAT

Read More About c purlin roll forming machine

NOTRE SERVICE

Pourquoi nous choisir?

Technologie de pointe, qualité fiable, excellent service !

Conception optimisée, sélection de matériaux de haute qualité ! 

Garantie du processus de traitement thermique !

Engrenage conique hélicoïdal, accouplement à tambour et cémentation.

Trempe des dents d'engrenages.

Système d'entraînement stable, efficace et portable avec moins de bruit.

Haute précision, résistance à l'usure et longue durée de vie des rouleaux.

Tous les tours mécaniques, les rainures de clavette sont positionnés et fraisés par CNC.

 

Notre service

Service avant-vente

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

 

Service après-vente

1. Nous livrerons la machine et fournirons les documents à temps pour nous assurer que vous pouvez obtenir la machine rapidement

2. Lorsque vous avez terminé les conditions de préparation, notre équipe d'ingénieurs du service après-vente rapide et professionnel se rendra dans votre usine pour installer la machine, vous remettre le manuel d'utilisation et former votre employé jusqu'à ce qu'il puisse bien utiliser la machine.

3. Nous offrons une garantie d'un an et un support technique à vie.

4. Un personnel bien formé et expérimenté répondra à toutes vos demandes en anglais et en chinois

5,24 heures pour l'intervention de l'ingénieur.

6. Votre relation commerciale avec nous sera confidentielle envers tout tiers.

 

Contrôle de qualité

Nous disposons d'un département de qualité unique, qui garantit que le matériau des matières premières est bon et garantit le bon fonctionnement de la machine.

Entrer en contact

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Nom

* E-mail

Téléphone

*Message

Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

Nouvelles connexes

Roll Forming Tube Mill

2025-07-16 10:13:22

Roll Forming Tube Mill

Modern metal fabrication demands precision and productivity, which is why our roll forming tube mill technology leads the industry in pipe and tube production.

Metal Slitting Line

2025-07-16 10:09:53

Metal Slitting Line

In today's demanding metalworking industry, our metal slitting line technology sets new standards for precision and efficiency in coil processing.

Cut to Length Lines

2025-07-16 10:06:48

Cut to Length Lines

In today's demanding metal fabrication industry, our cut to length lines set new benchmarks for precision and efficiency.

Cut to Length and Slitting Machine

2025-07-16 10:03:57

Cut to Length and Slitting Machine

Modern steel processing demands precision and efficiency, which is why our cut to length and slitting machine technology leads the industry in coil processing solutions.

Cold Roll Forming Machines

2025-07-16 10:00:56

Cold Roll Forming Machines

Modern metal forming requires precision and efficiency, making our cold roll forming machine technology essential for today's manufacturers.

Carbon Steel Tube Mill

2025-07-16 09:58:00

Carbon Steel Tube Mill

In today's demanding steel processing industry, our Carbon Steel Tube Mill technology sets new standards for precision and productivity.

Steel Slitting Machine Waste Reduction

2025-06-10 16:26:01

Steel Slitting Machine Waste Reduction

The foundation of waste reduction begins at the coil handling stage within modern steel slitting machines.

Roll Forming Machine Applications

2025-06-10 16:22:57

Roll Forming Machine Applications

The transformative power of cold roll forming machinery lies in its ability to reshape metal through continuous cold processing.

Envoyer un message

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

Si vous êtes intéressé par nos produits, vous pouvez choisir de laisser vos informations ici et nous vous contacterons sous peu.


fr_FRFrench