Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

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Produktbeschreibung
 

Warehouse Storage Rack Roll Forming Machine


1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine


2. Technical Specifications

Artikel Spezifikation
Raw Material Cold-rolled steel / Galvanized steel
Material Thickness 1.5–2.5 mm (customizable)
Material Width 100–500 mm (based on profile)
Forming Stations 16–28 stations (depending on profile)
Umformgeschwindigkeit 10–15 m/min (with punching)
Roller Material GCr15 steel, heat treated, chromed
Drive System Gearbox drive / Chain drive
Schnittart Servo driven following cutoff
PLC Control Siemens /China brand
Voltage 380V / 50Hz / 3 Phase (customizable)
  1. Roll Form Line for Solar Panel Steel Frames\Metal Rack Roll Forming Line for Warehouse ShelvingCarbon Steel Edge Frame Forming Line for Solar Panels

3. Machine Composition

  • Abwickler – Manual or hydraulic type, holds coil steel

  • Feeding & Leveling Unit – Ensures smooth, aligned feeding

  • Servo Punching Unit – Customized punching dies for beam holes or upright slots

  • Roll Forming System – Precision rollers for forming beam/upright shape

  • Cutting Unit – Hydraulic or flying shear, length-controlled

  • Output Table – Collects finished products

  • Control Cabinet (PLC) – Full automation, touch screen interface

  • Optional Devices: Pre-punching, notching, embossing, stacking systems


4. Application Scenarios

  • Industrial warehouse storage systems

  • Supermarket shelving

  • Cold storage rack systems

  • Logistic centers

  • Heavy-duty pallet racking


5. Production Flow

→ Uncoiling → Leveling & Feeding → Servo Punching (optional) → Roll Forming → Cutting to Length → Output Table / Stacking

6. Operation Instructions

  1. Load the steel coil on the uncoiler.

  2. Adjust the leveling rollers to match thickness.

  3. Load the required punching die (if needed).

  4. Select product type and set parameters on PLC.

  5. Run dry test (no material) to ensure alignment.

  6. Feed steel into rollers and start production.

  7. Monitor the forming and cutting accuracy during the run.

  8. After production, clean and lubricate the rollers.


7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).


8. Maintenance Tips

  • Regularly clean rollers and apply anti-rust oil

  • Check hydraulic oil level and filters monthly

  • Tighten all bolts and drive chains weekly

  • Inspect electric control cabinet for overheating


8. Safety Instructions

  • Never place hands near the roll station during operation.

  • Always disconnect power before adjusting tooling.

  • Emergency stops are located at the entry and exit ends.

  • Wear gloves and safety glasses when changing dies.

  • cold roll forming machine
  • C purlin making machine
  • Read More About purlin roll forming machine
  • u channel machine
  • Roll Formed Channels
  • Roll Formed Channels

Dieser Streifen wird in den Profilierungsständern schrittweise in seine endgültige Form gebracht. Bei diesem Verfahren werden die mechanischen und charakteristischen Spannungen des Metalls berücksichtigt, und es können mehrere Stahlsorten verwendet werden. Die beiden horizontalen Wellen jedes Kopfes werden vom Motor der Maschine gesteuert, wodurch ein gleichmäßiger Antrieb des Streifens gewährleistet wird. Während der Kaltwalzformung können Vorgänge wie das Stanzen von Löchern und das Aufprägen von Logos online durchgeführt werden.
Anschließend wird der letzte Metallabschnitt mit einer hydraulischen Servo-Abschneidemaschine auf die gewünschte Länge zugeschnitten.

  • c channel making machine
  • C purlin making machine
  • c channel making machine
  • c profile making machine

 

1.Wofür wird eine Rollformmaschine verwendet?

Kaltwalzformmaschinen werden in einer Vielzahl von Branchen eingesetzt, darunter Bauwesen, Automobilbau, Luft- und Raumfahrt und Fertigung. Sie sind hochautomatisiert und können qualitativ hochwertige Produkte mit hoher Geschwindigkeit herstellen, was sie zu einer beliebten Wahl für die Massenproduktion macht.

Read More About purlin roll forming machine

 

BEZIEHUNGSAUSRÜSTUNG

Wir liefern die gesamte Ausrüstung für den Eingangsbereich des Rohrwerks:

Spulenwagen

Abwickler mit Einzel- und Doppelkopf sowie hydraulische und pneumatische Abwickler

Schäler und Rollenniederhalter

Abflachungsmaschine

Automatische und halbautomatische Scher- und Stumpfschweißmaschine

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

 

Rohrwerk-Finishing-Abschnitt

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

 

ERSATZTEILE ZUR AUSWAHL

Unsere Ersatzteile gelten:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

 

UNSER ZERTIFIKAT

Read More About c purlin roll forming machine

UNSER SERVICE

Warum uns wählen?

Führende Technologie, zuverlässige Qualität, exzellenter Service!

Optimiertes Design, hochwertige Materialauswahl! 

Garantie des Wärmebehandlungsprozesses!

Spiralkegelrad, Trommelzahnradkupplung und Aufkohlung.

Abschrecken der Zahnräder.

Angetriebenes System stabil, effizient und tragbar mit geringerer Geräuschentwicklung.

Hohe Präzision, Verschleißfestigkeit und lange Lebensdauer der Rollen.

Alle Drehmaschinen und Schlüsselnuten werden CNC-gefräst und positioniert.

 

Unser Service

Vorverkaufsservice

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

 

Kundendienst

1.Wir liefern die Maschine und stellen die Dokumente rechtzeitig zur Verfügung, um sicherzustellen, dass Sie die Maschine schnell erhalten können

2.Wenn Sie die Vorbereitungsbedingungen erfüllt haben, kommt unser schnelles und professionelles Team von Kundendiensttechnikern zu Ihnen in die Fabrik, um die Maschine zu installieren, Ihnen die Bedienungsanleitung zu geben und Ihre Mitarbeiter zu schulen, bis sie die Maschine gut bedienen können.

3. Wir bieten ein Jahr Garantie und lebenslangen technischen Support.

4. Gut ausgebildete und erfahrene Mitarbeiter beantworten alle Ihre Anfragen auf Englisch und Chinesisch

5,24 Stunden für die Antwort des Technikers.

6. Ihre Geschäftsbeziehung mit uns wird gegenüber Dritten vertraulich behandelt.

 

Qualitätskontrolle

Wir haben eine eigene Qualitätsabteilung, die die Qualität der Rohstoffe sicherstellt und dafür sorgt, dass die Maschine reibungslos läuft.

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Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

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