창고 랙 롤 성형 라인

ERW 탄소강 튜브 밀

튜브 밀 기계 구성

콜드롤 성형기

스틸 코일 슬리팅 라인

탄소강 코일 슬리팅 라인

길이에 맞춰 절단된 강철 코일 라인

보조 장비 및 예비 부품

Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

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제품 세부 정보

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제품 설명

Warehouse Storage Rack Roll Forming Machine

1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine

2. Technical Specifications

목	사양
Raw Material	Cold-rolled steel / Galvanized steel
Material Thickness	1.5–2.5 mm (customizable)
Material Width	100–500 mm (based on profile)
Forming Stations	16–28 stations (depending on profile)
성형 속도	10–15 m/min (with punching)
Roller Material	GCr15 steel, heat treated, chromed
Drive System	Gearbox drive / Chain drive
절단 유형	Servo driven following cutoff
PLC Control	Siemens /China brand
Voltage	380V / 50Hz / 3 Phase (customizable)

3. Machine Composition

언코일러 – Manual or hydraulic type, holds coil steel
Feeding & Leveling Unit – Ensures smooth, aligned feeding
Servo Punching Unit – Customized punching dies for beam holes or upright slots
Roll Forming System – Precision rollers for forming beam/upright shape
Cutting Unit – Hydraulic or flying shear, length-controlled
Output Table – Collects finished products
Control Cabinet (PLC) – Full automation, touch screen interface
Optional Devices: Pre-punching, notching, embossing, stacking systems

4. Application Scenarios

Industrial warehouse storage systems
Supermarket shelving
Cold storage rack systems
Logistic centers
Heavy-duty pallet racking

5. Production Flow

6. Operation Instructions

Load the steel coil on the uncoiler.
Adjust the leveling rollers to match thickness.
Load the required punching die (if needed).
Select product type and set parameters on PLC.
Run dry test (no material) to ensure alignment.
Feed steel into rollers and start production.
Monitor the forming and cutting accuracy during the run.
After production, clean and lubricate the rollers.

7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).

8. Maintenance Tips

Regularly clean rollers and apply anti-rust oil
Check hydraulic oil level and filters monthly
Tighten all bolts and drive chains weekly
Inspect electric control cabinet for overheating

8. Safety Instructions

Never place hands near the roll station during operation.
Always disconnect power before adjusting tooling.
Emergency stops are located at the entry and exit ends.
Wear gloves and safety glasses when changing dies.

프로파일링 스탠드의 이 스트립은 점차 최종 모양으로 변형됩니다. 이 공정은 금속의 기계적, 특성적 응력을 존중하며 다양한 등급의 강철을 사용할 수 있습니다. 각 헤드의 두 개의 수평 샤프트는 기계 모터에 의해 제어되어 스트립의 정기적인 구동을 보장합니다. 콜드 롤 성형 중에 구멍 펀칭, 로고 스탬핑과 같은 작업을 온라인으로 수행할 수 있습니다.
그런 다음 최종 금속 단면은 유압 서보 절단기를 통해 원하는 길이로 절단됩니다.

1. 롤포밍 머신은 무엇에 사용되나요?

콜드롤 성형 기계는 건설, 자동차, 항공우주 및 제조를 포함한 다양한 산업에서 사용됩니다. 이 기계는 고도로 자동화되어 있으며 높은 속도로 고품질 제품을 생산할 수 있어 대량 생산에 인기 있는 선택입니다.

관계 장비

우리는 튜브 밀 진입 섹션에 필요한 모든 장비를 제공합니다:

코일카

싱글 및 더블 헤드 언코일러 및 유압 및 공압 언코일러

껍질 벗기고 롤 암을 잡아두세요

평탄화 기계

자동 및 반자동 전단기 및 맞대기 용접기

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

튜브 밀 마무리 섹션

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

선택할 예비 부품

당사의 예비 부품 적용:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

우리의 인증서

Read More About c purlin roll forming machine

우리의 서비스

왜 우리를 선택하시나요?

선도적인 기술, 신뢰할 수 있는 품질, 탁월한 서비스!

최적화된 디자인, 고품질 소재 선택!

열처리 과정 보증!

스파이럴 베벨기어, 드럼기어 커플링 및 탄화.

기어 이빨 담금질.

구동 시스템은 안정적이고 효율적이며 소음이 적고 내구성이 뛰어납니다.

고정밀 내마모성과 롤러의 긴 수명을 자랑합니다.

모든 기계 선반과 키 홈은 CNC로 위치가 지정되고 밀링됩니다.

우리의 서비스

사전 판매 서비스

1. We can provide machine running videos for reference

2. We will recommend the most suitable equipment according to the needs of customers

3. We can provide the layout of the factory

4. We welcome customers to visit our factory

애프터서비스

1. 우리는 기계를 제때 배달하고 문서를 제공하여 귀하가 기계를 빨리 받을 수 있도록 보장합니다.

2. 준비 조건을 마치면 빠르고 전문적인 애프터 서비스 엔지니어 팀이 귀사의 공장으로 가서 기계를 설치하고, 작동 설명서를 제공하고, 귀사 직원이 기계를 잘 작동할 수 있을 때까지 교육합니다.

3. 1년 보증과 평생 기술 지원을 제공합니다.

4. 잘 훈련되고 경험이 풍부한 직원이 영어와 중국어로 모든 문의에 답변합니다.

엔지니어가 응답하기까지 5.24시간이 걸립니다.

6. 귀사와 당사 간의 사업 관계는 모든 제3자에게 비밀로 유지됩니다.

품질 관리

당사는 원자재의 품질이 양호함을 확인하고 기계가 원활하게 작동하도록 보장하는 단일 품질 관리 부서를 갖추고 있습니다.

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Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

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