Warehouse Pallet Rack Roll Forming Machine

Warehouse Storage Rack Roll Forming Machine

1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

2. Technical Specifications

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3. Machine Composition

• Uncoiler – Manual or hydraulic type, holds coil steel

• Feeding & Leveling Unit – Ensures smooth, aligned feeding

• Servo Punching Unit – Customized punching dies for beam holes or upright slots

• Roll Forming System – Precision rollers for forming beam/upright shape

• Cutting Unit – Hydraulic or flying shear, length-controlled

• Output Table – Collects finished products

• Control Cabinet (PLC) – Full automation, touch screen interface

• Optional Devices: Pre-punching, notching, embossing, stacking systems

4. Application Scenarios

• Industrial warehouse storage systems

• Supermarket shelving

• Cold storage rack systems

• Logistic centers

• Heavy-duty pallet racking

5. Production Flow

6. Operation Instructions

1. Load the steel coil on the uncoiler.

2. Adjust the leveling rollers to match thickness.

3. Load the required punching die (if needed).

4. Select product type and set parameters on PLC.

5. Run dry test (no material) to ensure alignment.

6. Feed steel into rollers and start production.

7. Monitor the forming and cutting accuracy during the run.

8. After production, clean and lubricate the rollers.

7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).

8. Maintenance Tips

• Regularly clean rollers and apply anti-rust oil

• Check hydraulic oil level and filters monthly

• Tighten all bolts and drive chains weekly

• Inspect electric control cabinet for overheating

8. Safety Instructions

• Never place hands near the roll station during operation.

• Always disconnect power before adjusting tooling.

• Emergency stops are located at the entry and exit ends.

• Wear gloves and safety glasses when changing dies.