ERW Carbon Steel Tube Mill
ERW Karbon Çelik Boru Fabrikası
Tube Mill Machine Compose
Tube Mill Machine Compose
Cold Roll Forming Machine
Soğuk Haddeleme Şekillendirme Makinesi
Steel Coil Slitting Line
Çelik Rulo Kesme Hattı
Steel Coil Cut To Length Line
Çelik Rulo Boy Kesme Hattı
Auxiliary Equipment And Spare Parts
Yardımcı Ekipmanlar ve Yedek Parçalar
Warehouse Pallet Rack Roll Forming Machine

Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

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Warehouse Storage Rack Roll Forming Machine

1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine

2. Technical Specifications

Item Specification
Raw Material Cold-rolled steel / Galvanized steel
Material Thickness 1.5–2.5 mm (customizable)
Material Width 100–500 mm (based on profile)
Forming Stations 16–28 stations (depending on profile)
Forming Speed 10–15 m/min (with punching)
Roller Material GCr15 steel, heat treated, chromed
Drive System Gearbox drive / Chain drive
Cutting Type Servo driven following cutoff
PLC Control Siemens /China brand
Voltage 380V / 50Hz / 3 Phase (customizable)
  1. Roll Form Line for Solar Panel Steel Frames\Metal Rack Roll Forming Line for Warehouse ShelvingCarbon Steel Edge Frame Forming Line for Solar Panels

3. Machine Composition

  • Uncoiler – Manual or hydraulic type, holds coil steel

  • Feeding & Leveling Unit – Ensures smooth, aligned feeding

  • Servo Punching Unit – Customized punching dies for beam holes or upright slots

  • Roll Forming System – Precision rollers for forming beam/upright shape

  • Cutting Unit – Hydraulic or flying shear, length-controlled

  • Output Table – Collects finished products

  • Control Cabinet (PLC) – Full automation, touch screen interface

  • Optional Devices: Pre-punching, notching, embossing, stacking systems

4. Application Scenarios

  • Industrial warehouse storage systems

  • Supermarket shelving

  • Cold storage rack systems

  • Logistic centers

  • Heavy-duty pallet racking

5. Production Flow

→ Uncoiling → Leveling & Feeding → Servo Punching (optional) → Roll Forming → Cutting to Length → Output Table / Stacking

6. Operation Instructions

  1. Load the steel coil on the uncoiler.

  2. Adjust the leveling rollers to match thickness.

  3. Load the required punching die (if needed).

  4. Select product type and set parameters on PLC.

  5. Run dry test (no material) to ensure alignment.

  6. Feed steel into rollers and start production.

  7. Monitor the forming and cutting accuracy during the run.

  8. After production, clean and lubricate the rollers.

7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).

8. Maintenance Tips

  • Regularly clean rollers and apply anti-rust oil

  • Check hydraulic oil level and filters monthly

  • Tighten all bolts and drive chains weekly

  • Inspect electric control cabinet for overheating

8. Safety Instructions

  • Never place hands near the roll station during operation.

  • Always disconnect power before adjusting tooling.

  • Emergency stops are located at the entry and exit ends.

  • Wear gloves and safety glasses when changing dies.

  • cold roll forming machine
  • C purlin making machine
  • Read More About purlin roll forming machine
  • u channel machine
  • Roll Formed Channels
  • Roll Formed Channels

Profilleme standlarındaki bu şerit, nihai şekline doğru kademeli olarak dönüşür. Bu işlem, metalin mekanik ve karakteristik gerilimlerine saygı gösterir ve birden fazla çelik sınıfının kullanılmasına olanak tanır. Her kafanın iki yatay şaftı, şeridin düzenli bir şekilde tahrik edilmesini sağlayan makinenin motoru tarafından kontrol edilir. Soğuk haddeleme sırasında, delik delme, logo damgalama gibi işlemler çevrimiçi olarak yapılabilir.
Daha sonra son metal kesit hidrolik servo kesme makinesi ile istenilen boyda kesilir.

  • c channel making machine
  • C purlin making machine
  • c channel making machine
  • c profile making machine

 

1.Rulo şekillendirme makinesi ne için kullanılır?

Soğuk rulo şekillendirme makineleri inşaat, otomotiv, havacılık ve imalat gibi çeşitli endüstrilerde kullanılır. Son derece otomatiktirler ve yüksek hızda yüksek kaliteli ürünler üretebilirler, bu da onları seri üretim için popüler bir seçim haline getirir.

Read More About purlin roll forming machine

 

İLİŞKİ EKİPMANLARI

Boru değirmen giriş bölümüne tüm ekipmanları sağlıyoruz:

Bobin Arabası

Tek ve Çift Kafa Rulo Açma Makinesi ve Hidrolik ve Pnömatik Rulo Açma Makinesi

Soyucu ve tutma kolu rulosu

Düzleştirme Makinesi

Otomatik ve Yarı Otomatik Kesme ve Kaynak Makinesi

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

 

TÜP DEĞİRMENİ SON BÖLÜMÜ

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

 

SEÇİLECEK YEDEK PARÇALAR

Yedek Parçalarımız Geçerlidir:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

 

SERTİFİKAMIZ

Read More About c purlin roll forming machine

HİZMETİMİZ

Neden Bizi Seçmelisiniz?

Lider Teknoloji, Güvenilir Kalite, Mükemmel Hizmet!

Optimize Edilmiş Tasarım, Yüksek kaliteli malzeme seçimi! 

Isıl işlem prosesi garantisi!

Spiral konik dişli, tambur dişli kaplin ve karbürizasyon.

Dişlilerin su verilmesi.

Sürüş sistemi daha az gürültüyle daha stabil, verimli ve giyilebilir hale getirildi.

Yüksek hassasiyetli aşınma direnci ve uzun ömürlü silindirler.

Tüm makine Torna tezgahlarında, Kama Yivleri CNC ile konumlandırılmış ve frezelenmiştir.

 

Hizmetimiz

Satış öncesi hizmet

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

 

Satış sonrası servis

1.Makineyi hızlı bir şekilde alabilmeniz için makineyi zamanında teslim edeceğiz ve belgeleri sağlayacağız.

2. Hazırlık koşullarını tamamladığınızda, hızlı ve profesyonel satış sonrası servis mühendis ekibimiz makineyi kurmak, kullanım kılavuzunu vermek ve çalışanlarınızı makineyi iyi bir şekilde çalıştırabilecekleri zamana kadar eğitmek için fabrikanıza gidecektir.

3.Bir yıl garanti ve ömür boyu teknik destek sağlıyoruz.

4.İyi eğitimli ve deneyimli personelimiz tüm sorularınızı İngilizce ve Çince olarak yanıtlayacaktır.

Mühendisin yanıt vermesi için 5.24 saat.

6.Bizimle olan ticari ilişkiniz üçüncü şahıslarla gizli kalacaktır.

 

Kalite Kontrol

Hammaddelerin kaliteli olduğundan emin olan ve makinenin sorunsuz çalışmasını sağlayan tek bir kalite departmanımız var.

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Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

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Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

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