Warehouse Rack Roll Forming Line

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Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

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Product Details

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Product Description

Warehouse Storage Rack Roll Forming Machine

1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine

2. Technical Specifications

Item	Specification
Raw Material	Cold-rolled steel / Galvanized steel
Material Thickness	1.5–2.5 mm (customizable)
Material Width	100–500 mm (based on profile)
Forming Stations	16–28 stations (depending on profile)
Forming Speed	10–15 m/min (with punching)
Roller Material	GCr15 steel, heat treated, chromed
Drive System	Gearbox drive / Chain drive
Cutting Type	Servo driven following cutoff
PLC Control	Siemens /China brand
Voltage	380V / 50Hz / 3 Phase (customizable)

3. Machine Composition

Uncoiler – Manual or hydraulic type, holds coil steel
Feeding & Leveling Unit – Ensures smooth, aligned feeding
Servo Punching Unit – Customized punching dies for beam holes or upright slots
Roll Forming System – Precision rollers for forming beam/upright shape
Cutting Unit – Hydraulic or flying shear, length-controlled
Output Table – Collects finished products
Control Cabinet (PLC) – Full automation, touch screen interface
Optional Devices: Pre-punching, notching, embossing, stacking systems

4. Application Scenarios

Industrial warehouse storage systems
Supermarket shelving
Cold storage rack systems
Logistic centers
Heavy-duty pallet racking

5. Production Flow

6. Operation Instructions

Load the steel coil on the uncoiler.
Adjust the leveling rollers to match thickness.
Load the required punching die (if needed).
Select product type and set parameters on PLC.
Run dry test (no material) to ensure alignment.
Feed steel into rollers and start production.
Monitor the forming and cutting accuracy during the run.
After production, clean and lubricate the rollers.

7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).

8. Maintenance Tips

Regularly clean rollers and apply anti-rust oil
Check hydraulic oil level and filters monthly
Tighten all bolts and drive chains weekly
Inspect electric control cabinet for overheating

8. Safety Instructions

Never place hands near the roll station during operation.
Always disconnect power before adjusting tooling.
Emergency stops are located at the entry and exit ends.
Wear gloves and safety glasses when changing dies.

This strip in the profiling stands progressively transforms towards its final shape.This process respects the mechanical and characteristic stresses of the metal and allows the use of multiple grades of steels.Two horizontal shafts of each head are controlled by the motor of the machine, which ensures a regular drive of the strip.During the cold roll forming, operations such as punching holes, stamping logo, can be done online.
Then, the final metal section is cut by hydraulic servo cutoff machine to the desired length.

1.What is a roll forming machine used for?

Cold roll forming machines are used in a variety of industries, including construction, automotive, aerospace, and manufacturing. They are highly automated and can produce high-quality products at a high rate of speed, making them a popular choice for mass production.

RELATION EQUIPMENT

We provides all equipment to tube mill entry section:

Coil Car

Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler

Peeler and hold down roll arm

Flattening Machine

Automatic and Semi Auto Shearer & Butt Welder

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

TUBE MILL FINISHING SECTION

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

SPARE PARTS TO CHOOSE

Our Spare Parts Apply:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

OUR CERTIFICATE

Read More About c purlin roll forming machine

OUR SERVICE

Why Choose Us?

Leading Technology, Reliable Quality, Excellent Service!

Optimized Design, High quality material select!

Heat treatment process guarantee!

Spiral bevel gear, drum gear coupling and carburization.

Gear teeth quenching.

Driven system stable, efficient and wearable with lower noise.

High precision wear resisting and Long life of rollers.

All the machine Lathes, Key Grooves are positioned and Milled by CNC.

Our Service

Pre-sale service

1. We can provide machine running videos for reference

2. We will recommend the most suitable equipment according to the needs of customers

3. We can provide the layout of the factory

4. We welcome customers to visit our factory

After-sales service

1.We will delivery the machine and provide the documents on time to make sure you can get the machine quickly

2.When you finish the Preparation conditions, Our fast and professional aftersales service engineer team will go to your factory to install the machine, give you the operating manual, And train your employee until they can operate the machine well.

3.We provide one year warranty and life-long technical support.

4.Well-trained & experienced staff are to answer all your inquiries in English and Chinese

5 .24 hours for engineer response.

6.Your business relationship with us will be confidential to any third party.

Quality Control

We have the single quality department, that make sure the material of the raw materials is good, and ensure the machine running smoothly.

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Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

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