Cut to Length line Flying Shear Stacker

The Cut to Length line is an automated production equipment for fixed-length shearing of metal coils, which can process coils of different widths and thicknesses into plates with precise dimensions and smooth surfaces.

The entire production line consists of multiple functional modules, including: loading Coil Car, single-arm Uncoiler device, feeding bridge, hydraulic buffer transition bridge, automatic Shearing cut to length system, high-precision leveling machine, servo-controlled cutoff device, transverse shearing unit, conveyor belt system, flap unloading rack, automatic stacking device, unloading Coil Car and supporting servo drive system and hydraulic control unit, etc. All parts work together to achieve efficient and stable whole-roll processing flow.

Product Details

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Product Details

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Production Description
 

Cut to Length line with Flying Shear and automatic Stacker, Machine cut the steel coil to short piece and stack by automatic, with high speed and percision. details welcome connect to know more.  

The leveling equipment developed by our company is suitable for various metal coils with thicknesses ranging from 0.18mm to 25mm and widths ranging from 200mm to 3000mm. It has high-precision cross-cutting functions, and the sizing error is controlled within ±0.1mm, which is suitable for the flattening processing needs of various plates. The slitting series equipment covers a thickness range of 0.25mm to 20mm, and also supports strip processing with a width of 200mm to 3000mm. It provides high-speed, medium-speed and standard configurations according to different production needs. Among them, the high-speed precision leveling machine can process up to 35 2-meter-long plates per minute; and the high-speed disc slitting unit can reach a working speed of up to 120 meters/minute, meeting the efficient and high-quality slitting tasks.

This Cut to Length line with Flying Shear and automatic Stacker production line is designed with functions of cut to length.  Applied with pneumatic, hydraulic, frequency converter driving system, AC servo system, PLC controlled. It is with stable and reliable performance and operating in safe and convenient way. 

 

Layout Drawing for Reference
 
Charging—uncoiling—pressing& guiding —pinch device—guiding—leveling—code and guage—cut to length—falling—collecting—manual baling. 

steel coil flatener machine

 

1. LIST OF EQUIPMENT AND SCOPE OF SUPPLY

V-shaped Coil Storage

2 sets

Coil Car

1 set

Hydraulic Uncoiler

1 set

Hydraulic Support

1 set

Flattener machine

1 set

Tension bridge

1 set

Guiding device

1 set

Leveling machine

1 set

Code and gauge device

1 set

Shearing machine

1 set

Pendulum pinch device

1 set

Unloading worktable(Stacker)

1 set

Hydraulic system and pneumatic system

1 set

Electric control system

1 set

  • Read More About cut to length line
  • steel coil shear to short piece machine
  • steel coil cut to length line automatic stacker
  • steel coil cut to sheet

2.  BASIC DESIGN DATA

Design of the proposed line is based on following specification:

Raw Material Specification

Raw material:

Black steel,blue steel, galvanized steel,

cold-rolling steel, prepainted steel, pickling coil

Thickness of steel strip:

0.2~2.0mm

Width of steel strip:

500~1250mm

Inner diameter of strip coil:

Φ508

Outer diameter of strip coil:

Φ1000-Φ1800mm

Max quantity of strip coil:

15 tons

Cut Length:

500~6000mm

Cut Length Accuracy:

L=2m≤±0.5mm(2.0mm)

Speed:

max 80m/min

Input Power:

 415V 3 phase 4 Line 50Hz

Feeding Direction:

Left side or right side

Cutting line technical style:

Automatic fixed length and feeding feed length, fixed shear. 

Flattener Percision

≤±1.5mm/m2

Stack quantity

2000mm  32-35 pieces/min

Stack length

500-6000mm

Stack height

400mm

ELectrical require

total approx 110kw

 

SPARE PARTS TO CHOOSE

Our Spare Parts Apply:

1. Slitter Knives

2. Slitter Spacers

3. PTFE spacers

4. Decoiler Separators

 

OUR SERVICE

Why Choose Us?

Leading Technology, Reliable Quality, Excellent Service!

Optimized Design, High quality material select! 

Heat treatment process guarantee!

Spiral bevel gear, drum gear coupling and carburization.

Gear teeth quenching.

Driven system stable, efficient and wearable with lower noise.

High precision wear resisting and Long life of rollers.

All the machine Lathes, Key Grooves are positioned and Milled by CNC.

 

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Cut to Length Lines FAQs

What is a Cut to Length Line Flying Shear Stacker?

It is an automated system used to cut and stack metal sheets to a specified length for further processing.

How does the flying shear function?

The flying shear cuts the metal sheet as it moves, ensuring high-speed, precise cuts without stopping the production line.

What types of materials can this machine handle?

It can handle various metals, including steel, aluminum, and stainless steel.

Is the flying shear stacker easy to operate?

Yes, it features a user-friendly interface and can be operated with minimal training.

What is the maximum thickness and width of materials it can cut?

The specifications depend on the model, but it can typically cut metal sheets with thicknesses up to 12mm and widths up to 2000mm.

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