What is a Cut to Length Line Flying Shear Stacker?

It is an automated system used to cut and stack metal sheets to a specified length for further processing.

How does the flying shear function?

The flying shear cuts the metal sheet as it moves, ensuring high-speed, precise cuts without stopping the production line.

What types of materials can this machine handle?

It can handle various metals, including steel, aluminum, and stainless steel.

Is the flying shear stacker easy to operate?

Yes, it features a user-friendly interface and can be operated with minimal training.

What is the maximum thickness and width of materials it can cut?

The specifications depend on the model, but it can typically cut metal sheets with thicknesses up to 12mm and widths up to 2000mm.

Steel Coil Cut to Length Line - Precision Manufacturing Solutions

ERW karbonli po'lat quvur tegirmoni

Tube Mill Machine Compose

Sovuq rulonni shakllantirish mashinasi

Po'lat bobinni kesish liniyasi

Karbonli po'latdan yasalgan rulonni kesish liniyasi

Uzunlikdagi chiziqqa kesilgan po'lat rulon

Yordamchi uskunalar va ehtiyot qismlar

Cut to Length line Flying Shear Stacker

The Cut to Length line is an automated production equipment for fixed-length shearing of metal coils, which can process coils of different widths and thicknesses into plates with precise dimensions and smooth surfaces.

The entire production line consists of multiple functional modules, including: loading Coil Car, single-arm Uncoiler device, feeding bridge, hydraulic buffer transition bridge, automatic Shearing cut to length system, high-precision leveling machine, servo-controlled cutoff device, transverse shearing unit, conveyor belt system, flap unloading rack, automatic stacking device, unloading Coil Car and supporting servo drive system and hydraulic control unit, etc. All parts work together to achieve efficient and stable whole-roll processing flow.

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Video

Production Description

Uchuvchi qirqish va avtomatik stacker bilan uzunlikdagi chiziqni kesib oling, mashina po'lat lasanni qisqa bo'laklarga kesib tashlaydi va avtomatik ravishda yuqori tezlik va aniqlik bilan yig'adi. batafsil ma'lumot olish uchun ulaning.

The leveling equipment developed by our company is suitable for various metal coils with thicknesses ranging from 0.18mm to 25mm and widths ranging from 200mm to 3000mm. It has high-precision cross-cutting functions, and the sizing error is controlled within ±0.1mm, which is suitable for the flattening processing needs of various plates. The slitting series equipment covers a thickness range of 0.25mm to 20mm, and also supports strip processing with a width of 200mm to 3000mm. It provides high-speed, medium-speed and standard configurations according to different production needs. Among them, the high-speed precision leveling machine can process up to 35 2-meter-long plates per minute; and the high-speed disc slitting unit can reach a working speed of up to 120 meters/minute, meeting the efficient and high-quality slitting tasks.

This Cut to Length line with Flying Shear and automatic Stacker production line is designed with functions of cut to length. Applied with pneumatic, hydraulic, frequency converter driving system, AC servo system, PLC controlled. It is with stable and reliable performance and operating in safe and convenient way.

Layout Drawing for Reference

Charging—uncoiling—pressing& guiding —pinch device—guiding—leveling—code and guage—cut to length—falling—collecting—manual baling.

steel coil flatener machine

1. USKUNALAR RO'YXATI VA TA'MINLASH KO'lami

V-shaped Coil Storage	2 to'plam
Bobinli avtomobil	1 to'plam
Hydraulic Uncoiler	1 to'plam
Hydraulic Support	1 to'plam
Flattener machine	1 to'plam
Tension bridge	1 to'plam
Yo'naltiruvchi qurilma	1 to'plam
Nivelirlash mashinasi	1 to'plam
Kod va o'lchov qurilmasi	1 to'plam
Shearing machine	1 to'plam
Sarkaçni chimchilash moslamasi	1 to'plam
Unloading worktable(Stacker)	1 to'plam
Shlangi tizim va pnevmatik tizim	1 to'plam
Elektr boshqaruv tizimi	1 to'plam

2. BASIC DESIGN DATA

Taklif etilayotgan liniyaning dizayni quyidagi spetsifikatsiyalarga asoslanadi:

Xom ashyo spetsifikatsiyasi

Xom ashyo:	Qora po'lat, ko'k po'lat, galvanizli po'lat, cold-rolling steel, prepainted steel, pickling coil
Po'lat lentaning qalinligi:	0.2～2.0mm
Po'lat chiziqning kengligi:	500～1250mm
Ip rulosining ichki diametri:	Φ508
Ip bobinining tashqi diametri:	Φ1000-Φ1800mm
Ip bobinining maksimal miqdori:	15 tons
Kesish uzunligi:	500 ~ 6000 mm
Cut Length Accuracy:	L=2m≤±0.5mm（2.0mm）
Tezlik:	max 80m/min
Kirish quvvati:	415V 3 fazali 4-liniya 50Hz
Oziqlantirish yo'nalishi:	Chap tomoni yoki o'ng tomoni
Chiqib ketish chizig'ining texnik uslubi:	Automatic fixed length and feeding feed length, fixed shear.
Flattener Percision	≤±1.5mm/m2
Stack quantity	2000mm 32-35 pieces/min
Stack length	500-6000mm
Stack height	400mm
ELectrical require	total approx 110kw

TANLASH UCHUN EHTIYOT QISMLAR

Bizning ehtiyot qismlarimiz qo'llaniladi:

1. Slitter Knives

2. Slitter Spacers

3. PTFE spacers

4. Decoiler Separators

BIZNING XIZMAT

Nima uchun bizni tanlaysiz?

Etakchi texnologiya, ishonchli sifat, zo'r xizmat!

Optimallashtirilgan dizayn, yuqori sifatli materialni tanlang!

Issiqlik bilan ishlov berish jarayoni kafolati!

Spiral konusli tishli, barabanli tishli ulanish va karbürizatsiya.

Tishli tishlarni o'chirish.

Boshqariladigan tizim barqaror, samarali va past shovqin bilan taqiladigan.

Yuqori aniqlikdagi aşınmaya bardoshli va rulonlarning uzoq umri.

Barcha dastgoh stanoklari, kalit yivlari CNC tomonidan joylashtirilgan va frezalangan.

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Uzunlikdagi chiziqlarni kesish uchun tez-tez so'raladigan savollar

Kesilgan uzunlikdagi uchuvchi qirqish mashinasi nima?

Bu keyingi ishlov berish uchun metall plitalarni ma'lum uzunlikdagi kesish va taxlash uchun ishlatiladigan avtomatlashtirilgan tizimdir.

Uchuvchi kesish qanday ishlaydi?

Uchuvchi qirqish metall qatlamni harakatlanayotganda kesib, ishlab chiqarish liniyasini to'xtatmasdan yuqori tezlikda, aniq kesishni ta'minlaydi.

Ushbu mashina qanday turdagi materiallarga ishlov berishi mumkin?

Po'lat, alyuminiy va zanglamaydigan po'latni o'z ichiga olgan turli metallarga ishlov berishi mumkin.

Uchuvchi qaychi stakerni ishlatish osonmi?

Ha, u qulay interfeysga ega va uni minimal tayyorgarlik bilan boshqarish mumkin.

U kesishi mumkin bo'lgan materiallarning maksimal qalinligi va kengligi qancha?

Texnik xususiyatlar modelga bog'liq, lekin odatda qalinligi 12 mm gacha va kengligi 2000 mm gacha bo'lgan metall plitalarni kesishi mumkin.

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