Check whether the unwinding tension is balanced and confirm that the guide mechanism and the loop tension control device are operating normally.

Incomplete weld or slag

Low HF power or oxidized strip edges, Increase power, clean strip edges

Inaccurate cutting length

Servo system misalignment, Re-calibrate saw axis and encoder

Worn scarfing blade or low pressure, Replace blade, increase pressure

Conveyor sync issue or limiter fault,Adjust transfer and stopper units

8 Inch ERW Tube Mill

ERW karbonli po'lat quvur tegirmoni

Tube tegirmon mashinasini tuzish

Sovuq rulonni shakllantirish mashinasi

Po'lat bobinni kesish liniyasi

Karbonli po'latdan yasalgan rulonni kesish liniyasi

Uzunlikdagi chiziqqa kesilgan po'lat rulon

Yordamchi uskunalar va ehtiyot qismlar

10 dyuymli 273 mm ERW quvur yasash mashinasi

10 dyuymli ERW quvur tegirmoni o'rta va katta diametrli payvandlangan po'lat quvurlarni uzluksiz va avtomatlashtirilgan ishlab chiqarish uchun mo'ljallangan. U po'lat chiziqlarni shakllantirish, yuqori chastotali payvandlash, o'lchamlarni belgilash va kesish jarayonlari orqali yumaloq quvurlarga aylantiradi. Uskunalar yuqori samarali, ishonchli va yuqori mustahkamlikdagi, yuqori aniqlikdagi po'lat quvurlar ishlab chiqarish uchun mos keladi. Qo'llaniladigan quvur turlari: konstruktiv quvurlar, suyuqlik quvurlari, bosimli quvurlar, qoziq quvurlari va umumiy maqsadli po'lat quvurlar.

Mahsulot tafsilotlari

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Mahsulot tafsilotlari

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Mahsulot tavsifi

Qo'llaniladigan quvur turlari quyidagilarni o'z ichiga oladi: konstruktiv quvurlar, suyuqlik quvurlari, bosim quvurlari, qoziq quvurlari va umumiy maqsadli po'lat quvurlar.

Uskunalar ta'minoti ro'yxati

Yo'q	Uskuna nomi	Tavsif
1	Shlangi ochuvchi mashina	Po'lat rulonlarni dekoilerga o'tkazadi
2	Ikki konusli gidravlik dekoiler	Avtomatik ravishda g'altaklarni ochadi va ushlab turadi (15 tonnagacha)
3	Qirqim va tugmachali payvandchi	Uzluksiz oziqlantirish uchun ikkita bobinning uchlarini birlashtiradi
4	Akkumulyator (gorizontal)	Uzluksiz ishlash paytida kuchlanish va buferlashni saqlaydi
5	Qoliplash tegirmoni (qo'pol/o'rta/pardozlash)	Ipni asta-sekin yumaloq shaklga egib oladi
6	Yuqori chastotali payvandlash moslamasi	Avtomatik yukni moslashtirishga ega qattiq holatdagi yoki IGBT tizimi
7	Ichki/tashqi burrlarni ketkazgichlar	Silliq quvur yuzasi uchun ichki va tashqi payvand choklarini qirqib tashlaydi
8	Sovutish bo'limi	Payvandlash va quvur korpusini sovutish uchun sozlanishi suv purkash zonalari
9	O'lchamlarni o'lchash fabrikasi	Quvurlarning aniq tashqi diametri va yumaloqligini ta'minlaydi
10	Uchar arra (Issiq/Frezali)	Vibratsiyaga qarshi mexanizm bilan servo boshqariladigan uzunlikka kesish
11	Chiqish konveyeri va stacker	Quvurlarni tekislaydi, yig'adi va qadoqlash uchun tayyorlaydi
12	Elektr boshqaruv tizimi	Markazlashtirilgan PLC+HMI interfeysi, real vaqt rejimida monitoring qilish imkoniyati bilan
13	Shlangi va moylash moslamasi	Tizimni avtomatlashtirilgan moy bosimi va haroratini boshqarish bilan ta'minlaydi

2. BASIC DESIGN DATA

Taklif etilayotgan liniyaning dizayni quyidagi spetsifikatsiyalarga asoslanadi:

Element	Qiymat
Quvur diametri diapazoni	Φ114mm – Φ273mm
Devor qalinligi	3.0mm – 10.0mm
Ip kengligi oralig'i	360mm – 870mm
Ip kuchi	Q195 – Q345B or ≤600MPa
Ishlab chiqarish tezligi	10–30 m/min
Quvvatlantirish manbai	380V / 50Hz / 3Ph (sozlanishi mumkin)
HF payvandlash kuchi	300 – 600 kW (depends on thickness)
Payvandlash usuli	Qattiq jismli yuqori chastotali induksiya
Kesish turi	Issiq uchuvchi arra / Sovuq arra (servo asosidagi)
Uzunlik bardoshliligi	±3mm
Operator talabi	4–6 persons per shift
Chiziq izi	Approx. 70m × 6m

Uskunaning afzalliklari

Barqaror qurilish: Kuchli payvandlangan ramka uzoq muddatli chidamlilikni ta'minlaydi
Aqlli boshqaruvSignalizatsiya, diagnostika va masofadan turib qo'llab-quvvatlash bilan to'liq PLC boshqaruvi
Tez o'zgartirishBir nechta profillarni qo'llab-quvvatlaydi (yumaloq, kvadrat, to'rtburchak)
Ajoyib payvandlash sifatiAniq moslashtirilgan HF tizimi mustahkam payvandlashni ta'minlaydi
Energiya tejamkorInverter bilan boshqariladigan drayvlar quvvat sarfini 20% dan ortiqqa kamaytiradi
Modulli dizayn: Stackerlar, kesish moslamalari, tekshirish tizimlari uchun ixtiyoriy yangilanishlar

Payvandlash printsipi

Yuqori chastotali induksion isitish yordamida tasma qirralari tezda plastik holatga keltiriladi, so'ngra uzluksiz payvandlash hosil qilish uchun bosimli roliklar yordamida bir-biriga siqiladi.

Afzalliklar: Silliq payvand choki, kichik issiqlik ta'sir zonasi, plomba moddasi kerak emas
Asosiy parametrlar: HF quvvatini sozlash, bobinni hizalash, siqish bosimi
Burrni olib tashlashIxtiyoriy ichki va tashqi sharf mahsulotning yakuniy ko'rinishini yaxshilaydi

Operatsion protsedura

Barcha tizimlarning (elektr, gidravlik, suv) ishlayotganligiga ishonch hosil qiling
Load coil → Shear & weld → Accumulate strip → Forming & welding → Cooling → Sizing → Cutting
Har kuni rulonning aşınmasını, pichoqning o'tkirligini va induktsiya bobini tekshiring
HMI orqali payvandlash haroratini, tasma kuchlanishini va o'lchamlarni aniqlash chiqishini kuzatib boring
Shutdown sequence: stop line → cut power → close water/air systems in order

Ishlab chiqarish liniyasining oqimi

{Steel Tape}→Coil car→ Uncoiler →Peeler and hold down roll→Flattener→ Strip-head Cutter and welder→Spiral accumulator→Forming section（Flattening unit +Main driving unit +Forming unit +Guide unit +squeeze roller）+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Cutoff saw →→ Run-out table →→Straingtener machine →→Chamfer machine →→Hydro tester machine →→automatic package machine

tube making process

Mijozlar uchun tanlov bo'yicha maslahatlar

- Define main product specs (e.g., Φ168, Φ219) when configuring forming stations
- Devor qalinligi diapazoni kerakli HF quvvatini va arra turini aniqlaydi
- Eksport mijozlari kuchlanish, boshqaruv tili va sertifikatlash ehtiyojlarini (masalan, CE) ko'rsatishlari kerak.
- Ixtiyoriy yangilanishlar: onlayn tikuv tekshiruvi, lazerli OD o'lchovi, avtomatik stacking tizimlari

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10 dyuymli ERW naychali tegirmon haqida tez-tez so'raladigan savollar

Quvur dumaloqdan tashqarida

Yechish kuchlanishi muvozanatlanganligini tekshiring va yo'naltiruvchi mexanizm va halqa kuchlanishini boshqarish moslamasi normal ishlayotganligini tasdiqlang.

Tugallanmagan payvandlash yoki shlak

Kam HF quvvati yoki oksidlangan chiziq qirralari, quvvatni oshiring, chiziq qirralarini tozalang

Noto'g'ri kesish uzunligi

Servo tizimining noto'g'ri joylashishi, arra o'qi va enkoderni qayta sozlang

Haddan tashqari burr

Eskirgan sharf pichog'i yoki past bosim, Pichoqni almashtiring, bosimni oshiring

Noto'g'ri quvurlarni joylashtirish

Konveyer sinxronlash muammosi yoki cheklovchining nosozligi, uzatish va to'xtatuvchi birliklarni sozlang

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