10inch 273mm ERW Pipe Making Machine

The 10-inch ERW tube mill is designed for continuous and automated production of medium to large-diameter welded steel pipes. It transforms steel strips into round pipes through forming, high-frequency welding, sizing, and cutting processes. The equipment is highly efficient, reliable, and suitable for high-strength, high-precision steel pipe manufacturing. Applicable pipe types include: structural pipes, fluid pipes, pressure pipes, pile pipes, and general-purpose steel tubes.

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The 10-inch ERW tube mill is designed for continuous and automated production of medium to large-diameter welded steel pipes. It transforms steel strips into round pipes through forming, high-frequency welding, sizing, and cutting processes. The equipment is highly efficient, reliable, and suitable for high-strength, high-precision steel pipe manufacturing.

Applicable pipe types include: structural pipes, fluid pipes, pressure pipes, pile pipes, and general-purpose steel tubes.

 

List of Equipment Supply
 
 

No.

Equipment Name

Description

1

Hydraulic Uncoiler Car

Transfers steel coils to the decoiler

2

Double-cone Hydraulic Decoiler

Automatically uncoils and holds coils (up to 15 tons)

3

Shear & Butt Welder

Joins the ends of two coils for continuous feeding

4

Accumulator (Horizontal)

Maintains tension and buffering during continuous operation

5

Forming Mill (Rough/Mid/Finishing)

Gradually bends the strip into round shape

6

High-Frequency Welding Unit

Solid-state or IGBT system with auto load matching

7

Inner/Outer Burr Removers

Trims internal and external weld seams for smooth pipe surface

8

Cooling Section

Adjustable water spray zones for weld and pipe body cooling

9

Sizing Mill

Ensures precise outer diameter and roundness of pipes

10

Flying Saw (Hot/Milling)

Servo-controlled cutting to length with anti-vibration mechanism

11

Output Conveyor & Stacker

Aligns, stacks, and prepares pipes for packaging

12

Electrical Control System

Centralized PLC+HMI interface, with real-time monitoring

13

Hydraulic & Lubrication Unit

Powers the system with automated oil pressure and temperature control

 
 

2. ОСНОВНІ КОНСТРУКЦІЙНІ ДАНІ

Конструкція запропонованої лінії базується на наступних специфікаціях:

Item Value
Pipe Diameter Range Φ114mm – Φ273mm
Wall Thickness 3.0mm – 10.0mm
Strip Width Range 360mm – 870mm
Strip Strength Q195 – Q345B or ≤600MPa
Production Speed 10–30 m/min
Power Supply 380V / 50Hz / 3Ph (customizable)
HF Welding Power 300 – 600 kW (depends on thickness)
Welding Method Solid-state high-frequency induction
Cutting Type Hot flying saw / Cold saw (servo-based)
Length Tolerance ±3mm
Operator Requirement 4–6 persons per shift
Line Footprint Approx. 70m × 6m

Equipment Advantages 

  • Stable Construction: Heavy-duty welded frame ensures long-term durability

  • Intelligent Control: Full PLC control with alarms, diagnostics, and remote support

  • Quick Changeover: Supports multiple profiles (round, square, rectangular)

  • Excellent Weld Quality: Precision-matched HF system ensures solid welds

  • Energy Efficient: Inverter-controlled drives reduce power consumption by over 20%

  • Modular Design: Optional upgrades for stackers, cutting units, inspection systems

 

Welding Principle  

 

Using high-frequency induction heating, the strip edges are rapidly heated to a plastic state, then squeezed together by pressure rollers to form a continuous weld.

  • Advantages: Smooth weld seam, small heat-affected zone, no filler material needed

  • Key Parameters: HF power adjustment, coil alignment, squeeze pressure

  • Burr Removal: Optional internal and external scarfing improves final product finish

 

 Operating Procedure 

  1. Ensure all systems (electric, hydraulic, water) are operational

  2. Load coil → Shear & weld → Accumulate strip → Forming & welding → Cooling → Sizing → Cutting

  3. Check roll wear, blade sharpness, and induction coil daily

  4. Monitor welding temperature, strip tension, and sizing output via HMI

  5. Shutdown sequence: stop line → cut power → close water/air systems in order

  • double cone heavy duty Uncoiler
  • big size pipe making machine
      • 8inch pipe milling saw cutoff
      • 10inch round pipe
  • landing type horizontal accumulator
  • 273 steel pipe making machine
 
The Flow of the Production Line
 

{Steel Tape}→Coil car→ Uncoiler →Peeler and hold down roll→Flattener→ Strip-head Cutter and welder→Spiral accumulator→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Cutoff saw →→ Run-out table →→Straingtener machine →→Chamfer machine →→Hydro tester machine →→automatic package machine

tube making process

Selection Advice for Customers


  1.  

    • Define main product specs (e.g., Φ168, Φ219) when configuring forming stations

    • Wall thickness range determines required HF power and saw type

    • Export customers should specify voltage, control language, and certification needs (e.g., CE)

    • Optional upgrades: online seam inspection, laser OD measurement, automatic stacking systems

  2.  

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10inch ERW tube Mill FAQs

Pipe out-of-round

Check whether the unwinding tension is balanced and confirm that the guide mechanism and the loop tension control device are operating normally.

Incomplete weld or slag

Low HF power or oxidized strip edges, Increase power, clean strip edges

Inaccurate cutting length

Servo system misalignment, Re-calibrate saw axis and encoder

Excessive burr

Worn scarfing blade or low pressure, Replace blade, increase pressure

Uneven pipe stacking

Conveyor sync issue or limiter fault,Adjust transfer and stopper units

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