Опис товару
1. Overview
Hexagonal Tube Bundling Machine for Solar PV Mounting Structures
The hexagonal tube bundling machine is a specialized automated system designed for the efficient packaging of hexagonal-section steel tubes, commonly used in solar PV mounting structures. This system streamlines the post-forming process by automatically stacking, aligning, and strapping shaped tubes into neat, transport-ready bundles.
2. Working Principle
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🔧 Key Functions and Features
✅ 1. Automatic Tube Alignment and Stacking
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Incoming tubes from the roll forming line are conveyed and precisely aligned.
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Specially designed V-shaped or contour-adaptive platforms ensure accurate positioning of hexagonal profiles without deformation.
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The machine can handle various lengths (typically 4–7 meters) and sizes of hex tubes.
✅ 2. Intelligent Layered Stacking System
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A programmable hydraulic or servo lifting table stacks tubes layer by layer.
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Sensors and PLC control systems ensure consistent stacking height and spacing.
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Optional weighing and counting modules can be integrated.
✅ 3. Automatic Strapping & Bundling
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Once a complete bundle is formed, the system initiates the strapping process using steel or PET straps.
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Straps are automatically fed, tensioned, locked (with heat or mechanical seals), and cut.
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Bundles are secured with 2–4 straps, depending on tube length and customer requirements.
✅ 4. Customizable Bundle Shape
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Supports hexagonal, square or custom bundle shapes to match container loading and warehouse space.
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Optional corner protection insertion or shrink-wrapping module available.
3. Main Technical Parameters (Example)
Parameter |
Specification |
Tube Shape |
Hexagonal (or optional square) |
Tube Size Range |
Width across flats: 30–127 mm |
Tube Length |
6000–13000 mm |
Bundle Size |
Customizable (e.g., 300x300 mm) |
Strapping Material |
PET / Steel Band |
Strapping Count |
2–4 straps per bundle |
Power Supply |
380V, 50Hz, 3 Phase (customizable) |
Control System |
PLC + HMI Touch Screen |
Optional Add-ons |
Weighing, Labeling, Barcode system |
4. Main Components
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High Efficiency: Fully automated bundling reduces manual labor and improves consistency.
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Profile Protection: Tailored holding and lifting components prevent dents or scratches on hex tubes.
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Flexible Integration: Can be directly connected to the end of a solar frame roll forming line.
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Smart Operation: PLC control with real-time diagnostics and error alerts.
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Export-Ready Bundles: Clean, tight bundles suitable for container loading and long-distance transport.
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6. Maintenance & Inspection
Item |
Frequency |
Description |
Seal Inspection |
Daily |
Replace worn or aged seals |
Filter Cleaning |
Weekly |
Ensure pump intake is free from debris |
Pressure Sensor Calibration |
Monthly |
Check accuracy or replace if needed |
Hydraulic Oil Change |
Every 6 mo. |
Ensure smooth operation of hydraulics |
Safety System Check |
Daily |
Confirm emergency stop, relief valves |
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- 1. Coil car and Storage
- 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
- 3.Peeler and hold down roll arm
- 4.Flattening Machine
- 5.Automatic and Semi Auto Shearer & Butt Welder
- 6.Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator


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- 1. Вихрострумова машина
- 2. Seam annealing machine
- 3. Straightener machine
- 4. Chamfer and end facer machine
- 5. Hydro Tester machine
- 6. Threading machine
- 7. Painting and oil machine
- 8. Automatic bundle and package machine


Spare Parts and Consumble Parts
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- 1. Rollers, Moulds, Dies, D2,D3 material to choose
- 2. Ferrite, Impeder, Fiberglass tube
- 3. HSS saw blades, TCT Saw blades, Friction saw blades
- 4. OD burr remove inserts, ID burr remover inserts
- 5. HF welder Induction Coil and other HF welder spare parts
- 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
- 7. Mosfet, Boards
- 8. Steel pipe Strapping machine
- 9. Zinc Spray Machine, Zinc wire, Zinc spray gun


- Чому обирають нас?
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1.Leading Technology, Reliable Quality, Excellent Service! Оптимізований дизайн, вибір високоякісних матеріалів! Гарантія процесу термічної обробки!
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2.Spiral bevel gear, drum gear coupling and carburization. Загартування зубів шестерень. Привідна система стабільна, ефективна та придатна до носіння з низьким рівнем шуму.
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3.High precision wear resisting and Long life of toolings. Усі токарні верстати, шпонкові канавки позиціонуються та фрезеруються за допомогою ЧПУ.
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4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.

Післяпродажне обслуговування
- 1.Machine test running videos will supply to customer before shipment.
- 2.Online techenical support WHOLE LIFT FREE.
- 3.Professional engineers team to install the machine, train your employee well.
- 4.One year warranty and life-long technical support.
- 5.24 години для відповіді інженера.
- 6. Ваші ділові відносини з нами будуть конфіденційними для будь-якої третьої сторони.
- 7. We welcome customers to visit our factory anytime.
