Automatic Hexagonal Tube Bundling Machine for Solar Mounting Structures

ERW Carbon Steel Tube Mill

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Carbon Steel Coil Slitting Line

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Auto Stacking and Strapping Machine for Hex Steel Tubes

The hexagonal tube bundling machine is a specialized automated system designed for the efficient packaging of hexagonal-section steel tubes, commonly used in solar PV mounting structures. This system streamlines the post-forming process by automatically stacking, aligning, and strapping shaped tubes into neat, transport-ready bundles.

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Product Details

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Product Description

1. Overview

Hexagonal Tube Bundling Machine for Solar PV Mounting Structures

2. Working Principle

🔧 Key Functions and Features

✅ 1. Automatic Tube Alignment and Stacking
- Incoming tubes from the roll forming line are conveyed and precisely aligned.
- Specially designed V-shaped or contour-adaptive platforms ensure accurate positioning of hexagonal profiles without deformation.
- The machine can handle various lengths (typically 4–7 meters) and sizes of hex tubes.
✅ 2. Intelligent Layered Stacking System
- A programmable hydraulic or servo lifting table stacks tubes layer by layer.
- Sensors and PLC control systems ensure consistent stacking height and spacing.
- Optional weighing and counting modules can be integrated.
✅ 3. Automatic Strapping & Bundling
- Once a complete bundle is formed, the system initiates the strapping process using steel or PET straps.
- Straps are automatically fed, tensioned, locked (with heat or mechanical seals), and cut.
- Bundles are secured with 2–4 straps, depending on tube length and customer requirements.
✅ 4. Customizable Bundle Shape
- Supports hexagonal, square or custom bundle shapes to match container loading and warehouse space.
- Optional corner protection insertion or shrink-wrapping module available.

3. Main Technical Parameters (Example)

Parameter	Specification
Tube Shape	Hexagonal (or optional square)
Tube Size Range	Width across flats: 30–127 mm
Tube Length	6000–13000 mm
Bundle Size	Customizable (e.g., 300x300 mm)
Strapping Material	PET / Steel Band
Strapping Count	2–4 straps per bundle
Power Supply	380V, 50Hz, 3 Phase (customizable)
Control System	PLC + HMI Touch Screen
Optional Add-ons	Weighing, Labeling, Barcode system

4. Main Components

High Efficiency: Fully automated bundling reduces manual labor and improves consistency.
Profile Protection: Tailored holding and lifting components prevent dents or scratches on hex tubes.
Flexible Integration: Can be directly connected to the end of a solar frame roll forming line.
Smart Operation: PLC control with real-time diagnostics and error alerts.
Export-Ready Bundles: Clean, tight bundles suitable for container loading and long-distance transport.

6. Maintenance & Inspection

Item	Frequency	Description
Seal Inspection	Daily	Replace worn or aged seals
Filter Cleaning	Weekly	Ensure pump intake is free from debris
Pressure Sensor Calibration	Monthly	Check accuracy or replace if needed
Hydraulic Oil Change	Every 6 mo.	Ensure smooth operation of hydraulics
Safety System Check	Daily	Confirm emergency stop, relief valves

Enter Section Equipments
1. Coil car and Storage
2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
3.Peeler and hold down roll arm
4.Flattening Machine
5.Automatic and Semi Auto Shearer & Butt Welder
6.Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

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Spare Parts and Consumble Parts

1. Rollers, Moulds, Dies, D2,D3 material to choose
2. Ferrite, Impeder, Fiberglass tube
3. HSS saw blades, TCT Saw blades, Friction saw blades
4. OD burr remove inserts, ID burr remover inserts
5. HF welder Induction Coil and other HF welder spare parts
6. Copper tube for induction Coil, PTFE pipe for Induction Coil
7. Mosfet, Boards
8. Steel pipe Strapping machine
9. Zinc Spray Machine, Zinc wire, Zinc spray gun

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Post-Sales ministerium

1.Machine test running videos will supply to customer before shipment.
2.Online techenical support WHOLE LIFT FREE.
3.Professional engineers team to install the machine, train your employee well.
4.One year warranty and life-long technical support.
5 .24 horae ad fectum responsum.
6. Negotium tuum cum nobis communicatio alicui tertiae parti secretior erit.
7. We welcome customers to visit our factory anytime.

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Hexagonal Tube Bundling Machine FAQs

What types of tubes can this bundling machine handle?

It is specially designed for hexagonal steel tubes, commonly used in solar PV mounting structures. Customizations are available for square, round, or oval tubes as well.

Can this bundling machine connect directly to my roll forming line?

Yes, the system is compatible with most roll forming lines. We provide full integration including tube output conveyors, stacking platform, and automated strapping, enabling seamless inline operation.

What is the maximum bundle size this machine can handle?

Typical bundle sizes range from 300×300 mm to 500×500 mm, depending on your tube dimensions and stacking configuration. Custom sizes are available on request.