ERW Carbon Steel Tube Mill
Трубный завод ERW из углеродистой стали
Tube Mill Machine Compose
Состав трубопрокатной машины
Cold Roll Forming Machine
Машина для холодной прокатки
Steel Coil Slitting Line
Линия продольной резки рулонной стали
Steel Coil Cut To Length Line
Линия поперечной резки рулонной стали
Auxiliary Equipment And Spare Parts
Вспомогательное оборудование и запасные части
automatic package machine

Auto Stacking and Strapping Machine for Hex Steel Tubes

The hexagonal tube bundling machine is a specialized automated system designed for the efficient packaging of hexagonal-section steel tubes, commonly used in solar PV mounting structures. This system streamlines the post-forming process by automatically stacking, aligning, and strapping shaped tubes into neat, transport-ready bundles.

 

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1. Overview

Hexagonal Tube Bundling Machine for Solar PV Mounting Structures

The hexagonal tube bundling machine is a specialized automated system designed for the efficient packaging of hexagonal-section steel tubes, commonly used in solar PV mounting structures. This system streamlines the post-forming process by automatically stacking, aligning, and strapping shaped tubes into neat, transport-ready bundles.

2. Working Principle

  1. 🔧 Key Functions and Features

    ✅ 1. Automatic Tube Alignment and Stacking

    • Incoming tubes from the roll forming line are conveyed and precisely aligned.

    • Specially designed V-shaped or contour-adaptive platforms ensure accurate positioning of hexagonal profiles without deformation.

    • The machine can handle various lengths (typically 4–7 meters) and sizes of hex tubes.

    ✅ 2. Intelligent Layered Stacking System

    • A programmable hydraulic or servo lifting table stacks tubes layer by layer.

    • Sensors and PLC control systems ensure consistent stacking height and spacing.

    • Optional weighing and counting modules can be integrated.

    ✅ 3. Automatic Strapping & Bundling

    • Once a complete bundle is formed, the system initiates the strapping process using steel or PET straps.

    • Straps are automatically fed, tensioned, locked (with heat or mechanical seals), and cut.

    • Bundles are secured with 2–4 straps, depending on tube length and customer requirements.

    ✅ 4. Customizable Bundle Shape

    • Supports hexagonal, square or custom bundle shapes to match container loading and warehouse space.

    • Optional corner protection insertion or shrink-wrapping module available.

 
 
  • Automatic Hexagonal Tube Bundling Machine for Solar Mounting Structures
  • Hex Tube Auto Packaging System for Roll Forming Production Lines

 

  • Hexagonal Steel Tube Bundler for Solar Support Frame Lines
  • automatic strapping

3. Main Technical Parameters (Example)

4. Main Components

  1. High Efficiency: Fully automated bundling reduces manual labor and improves consistency.

  2. Profile Protection: Tailored holding and lifting components prevent dents or scratches on hex tubes.

  3. Flexible Integration: Can be directly connected to the end of a solar frame roll forming line.

  4. Smart Operation: PLC control with real-time diagnostics and error alerts.

  5. Export-Ready Bundles: Clean, tight bundles suitable for container loading and long-distance transport.

  6.  

 

    • steel pipe bundler
    • hex tube + packaging / bundling / stacking

     


  • 6. Maintenance & Inspection

    Элемент Frequency Описание
    Seal Inspection Daily Replace worn or aged seals
    Filter Cleaning Weekly Ensure pump intake is free from debris
    Pressure Sensor Calibration Monthly Check accuracy or replace if needed
    Hydraulic Oil Change Every 6 mo. Ensure smooth operation of hydraulics
    Safety System Check Daily Confirm emergency stop, relief valves
     
  1. Войти в раздел «Оборудование»
  2.  
  3. 1. Тележка для рулонов и хранилище
  4. 2. Одинарный и двойной разматыватель и гидравлический и пневматический разматыватель
  5. 3.Рычаг очистителя и прижимного ролика
  6. 4.Прямоточная машина
  7. 5.Автоматические и полуавтоматические ножницы и стыковые сварочные машины
  8. 6. Вертикальный клеточный аккумулятор и горизонтальный петлевой аккумулятор и посадочный горизонтальный спиральный петлевой аккумулятор

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Секция отделки
 
  1.  
  2. 1. Машина вихретокового контроля
  3. 2. Seam annealing machine
  4. 3. Straightener machine
  5. 4. Chamfer and end facer machine
  6. 5. Hydro Tester machine
  7. 6. Threading machine
  8. 7. Painting and oil machine
  9. 8. Automatic bundle and package machine

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Запасные части и расходные материалы
 
  1.  
  2. 1. Ролики, формы, штампы, материал D2, D3 на выбор
  3. 2. Ferrite, Impeder, Fiberglass tube
  4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
  5. 4. OD burr remove inserts, ID burr remover inserts
  6. 5. HF welder Induction Coil and other HF welder spare parts
  7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
  8. 7. Mosfet, Boards
  9. 8. Steel pipe Strapping machine
  10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

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Сертификат
 

Read More About erw tube mill china

Наш сервис
 
  1. Почему стоит выбрать нас?

  2. 1.Передовые технологии, надежное качество, превосходный сервис! Оптимизированный дизайн, выбор высококачественных материалов!  Гарантия процесса термообработки!

  3. 2.Спирально-коническая передача, барабанная зубчатая муфта и цементация. Закалка зубьев шестерен. Приводная система стабильна, эффективна и удобна в использовании с низким уровнем шума.

  4. 3. Высокая точность, износостойкость и длительный срок службы инструментов. Все токарные станки, шпоночные пазы позиционируются и фрезеруются с помощью ЧПУ.

  5. 4. Отдел качества проверяет качество сырья и обеспечивает безупречную работу машины.

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Послепродажное обслуживание

  1. 1. Видеозаписи испытаний машины будут предоставлены заказчику перед отправкой.
  2. 2.Онлайн техническая поддержка Весь лифт бесплатно.
  3. 3.Professional engineers team to install the machine,  train your employee well.
  4. 4. Гарантия один год и пожизненная техническая поддержка.
  5. 5,24 часа на ответ инженера.
  6. 6.Ваши деловые отношения с нами будут конфиденциальны для любых третьих лиц.
  7. 7.  We welcome customers to visit our factory anytime.

Read More About impeder rod

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Hexagonal Tube Bundling Machine FAQs

What types of tubes can this bundling machine handle?

It is specially designed for hexagonal steel tubes, commonly used in solar PV mounting structures. Customizations are available for square, round, or oval tubes as well.

Can this bundling machine connect directly to my roll forming line?

Yes, the system is compatible with most roll forming lines. We provide full integration including tube output conveyors, stacking platform, and automated strapping, enabling seamless inline operation.

What is the maximum bundle size this machine can handle?

Typical bundle sizes range from 300×300 mm to 500×500 mm, depending on your tube dimensions and stacking configuration. Custom sizes are available on request.

Does the machine support both PET and steel straps?

Yes. The system can work with PET straps or steel straps, depending on your load requirements and transport conditions.

How many operators are needed to run the system?

The machine is fully automatic and usually requires only one operator for monitoring or emergency stop, which greatly reduces labor costs.

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