Warehouse Rack Roll Forming Line

ERW karbonli po'lat quvur tegirmoni

Tube tegirmon mashinasini tuzish

Sovuq rulonni shakllantirish mashinasi

Po'lat bobinni kesish liniyasi

Karbonli po'latdan yasalgan rulonni kesish liniyasi

Uzunlikdagi chiziqqa kesilgan po'lat rulon

Yordamchi uskunalar va ehtiyot qismlar

Warehouse Pallet Rack Roll Forming Machine

Introducing the AIS MACHINERY Warehouse Pallet Rack Roll Forming Line — your smart solution for high-efficiency rack production.This line is specially engineered for forming upright posts, step beams, and horizontal braces used in industrial storage systems.Equipped with a heavy-duty uncoiler, precision leveling unit, servo-controlled punching, roll forming station, and hydraulic cutting system.Customizable punching patterns and clean cutting ensure top-quality output — with forming speeds up to 15 meters per minute.Trusted by global customers, AIS MACHINERY delivers the roll forming solutions you need. Contact us today for a custom proposal.

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Warehouse Storage Rack Roll Forming Machine

1. Introduction

The Warehouse Pallet Rack Roll Forming Machine is designed for the high-efficiency production of upright frames, step beams, and horizontal braces used in industrial shelving and storage systems. It is suitable for mass production of roll-formed components with consistent dimensions, high strength, and minimal material waste.

Warehouse Rack Roll Forming Line

Solar Frame Metal Profile Machine

2. Technical Specifications

Element	Spetsifikatsiya
Raw Material	Cold-rolled steel / Galvanized steel
Material Thickness	1.5–2.5 mm (customizable)
Material Width	100–500 mm (based on profile)
Forming Stations	16–28 stations (depending on profile)
Shakllantirish tezligi	10–15 m/min (with punching)
Roller Material	GCr15 steel, heat treated, chromed
Drive System	Gearbox drive / Chain drive
Kesish turi	Servo driven following cutoff
PLC Control	Siemens /China brand
Voltage	380V / 50Hz / 3 Phase (customizable)

3. Machine Composition

Ochishchi – Manual or hydraulic type, holds coil steel
Feeding & Leveling Unit – Ensures smooth, aligned feeding
Servo Punching Unit – Customized punching dies for beam holes or upright slots
Roll Forming System – Precision rollers for forming beam/upright shape
Cutting Unit – Hydraulic or flying shear, length-controlled
Output Table – Collects finished products
Control Cabinet (PLC) – Full automation, touch screen interface
Optional Devices: Pre-punching, notching, embossing, stacking systems

4. Application Scenarios

Industrial warehouse storage systems
Supermarket shelving
Cold storage rack systems
Logistic centers
Heavy-duty pallet racking

5. Production Flow

6. Operation Instructions

Load the steel coil on the uncoiler.
Adjust the leveling rollers to match thickness.
Load the required punching die (if needed).
Select product type and set parameters on PLC.
Run dry test (no material) to ensure alignment.
Feed steel into rollers and start production.
Monitor the forming and cutting accuracy during the run.
After production, clean and lubricate the rollers.

7. FAQs

Q1: Can it produce both uprights and beams on one line?
A1: Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

Q2: How long does it take to change a profile?
A2: With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

Q3: What kind of punching is supported?
A3: Both inline servo punching and hydraulic punching are supported, depending on production requirements.

Q4: How accurate is the cutting length?
A4: ±1.0 mm with PLC length control and encoder system.

Q5: Is remote support available?
A5: Yes, the PLC supports remote troubleshooting via internet (if equipped).

8. Maintenance Tips

Regularly clean rollers and apply anti-rust oil
Check hydraulic oil level and filters monthly
Tighten all bolts and drive chains weekly
Inspect electric control cabinet for overheating

8. Safety Instructions

Never place hands near the roll station during operation.
Always disconnect power before adjusting tooling.
Emergency stops are located at the entry and exit ends.
Wear gloves and safety glasses when changing dies.

Profilli stendlardagi bu chiziq asta-sekin yakuniy shakliga o'zgaradi. Bu jarayon metallning mexanik va xarakterli kuchlanishlarini hurmat qiladi va bir nechta po'latdan foydalanish imkonini beradi. Har bir boshning ikkita gorizontal vali mashinaning motori tomonidan boshqariladi, bu chiziqning muntazam harakatlanishini ta'minlaydi. Sovuq rulonni shakllantirish jarayonida logotiplarni teshish, teshiklarni teshish kabi operatsiyalarni onlayn bajarish mumkin.
Keyinchalik, oxirgi metall qism gidravlik servo kesish mashinasi tomonidan kerakli uzunlikka kesiladi.

1.Rumni shakllantirish mashinasi nima uchun ishlatiladi?

Sovuq rulonni shakllantirish mashinalari qurilish, avtomobilsozlik, aerokosmik va ishlab chiqarishni o'z ichiga olgan turli sohalarda qo'llaniladi. Ular yuqori darajada avtomatlashtirilgan va yuqori tezlikda yuqori sifatli mahsulotlarni ishlab chiqarishi mumkin, bu ularni ommaviy ishlab chiqarish uchun mashhur tanlovga aylantiradi.

ALOQA QUVVATLARI

Biz quvur tegirmonining kirish qismiga barcha jihozlarni taqdim etamiz:

Bobinli avtomobil

Yagona va ikki boshli sarg'ish va gidravlik va pnevmatik sarg'ish

Peel va rulonli qo'lni ushlab turing

Yassilash mashinasi

Avtomatik va yarim avtomatik qirqimchi va payvandchi

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

QUVUR TEGIRMASINI TUGLASH BO'limi

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

9. Drilling machine

TANLASH UCHUN EHTIYOT QISMLAR

Bizning ehtiyot qismlarimiz qo'llaniladi:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

BIZNING SERTIFIKAT

Read More About c purlin roll forming machine

BIZNING XIZMAT

Nima uchun bizni tanlaysiz?

Etakchi texnologiya, ishonchli sifat, zo'r xizmat!

Optimallashtirilgan dizayn, yuqori sifatli materialni tanlang!

Issiqlik bilan ishlov berish jarayoni kafolati!

Spiral konusli tishli, barabanli tishli ulanish va karbürizatsiya.

Tishli tishlarni o'chirish.

Boshqariladigan tizim barqaror, samarali va past shovqin bilan taqiladigan.

Yuqori aniqlikdagi aşınmaya bardoshli va rulonlarning uzoq umri.

Barcha dastgoh stanoklari, kalit yivlari CNC tomonidan joylashtirilgan va frezalangan.

Bizning xizmatimiz

Sotishdan oldingi xizmat

1. We can provide machine running videos for reference

2. We will recommend the most suitable equipment according to the needs of customers

3. We can provide the layout of the factory

4. We welcome customers to visit our factory

Sotishdan keyingi xizmat

1.Mashinani tezda olishingizga ishonch hosil qilish uchun biz mashinani yetkazib beramiz va hujjatlarni o'z vaqtida taqdim etamiz

2. Tayyorgarlik shartlarini tugatgandan so'ng, bizning tez va professional sotuvdan keyingi xizmat ko'rsatish bo'yicha muhandis jamoamiz mashinani o'rnatish uchun zavodingizga boradi, sizga foydalanish qo'llanmasini beradi va ishchingizni mashinani yaxshi boshqara olmaguncha o'rgatadi.

3.Biz bir yillik kafolat va umrbod texnik yordamni taqdim etamiz.

4. Yaxshi o'qitilgan va tajribali xodimlar sizning barcha so'rovlaringizga ingliz va xitoy tillarida javob berishlari kerak

Muhandis javobi uchun 5 .24 soat.

6.Biz bilan bo'lgan biznes munosabatlaringiz har qanday uchinchi tomon uchun maxfiy bo'ladi.

Sifat nazorati

Bizda yagona sifat bo'limi mavjud bo'lib, u xomashyo materialining yaxshi ekanligiga ishonch hosil qiladi va mashinaning muammosiz ishlashini ta'minlaydi.

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Warehouse Pallet Rack Roll Forming Machine FAQs

Can it produce both uprights and beams on one line?

Normally not; separate roller sets or machines are used for different profiles, but modular roller replacement systems are available.

How long does it take to change a profile?

With manual roller change: 3–5 hours. With quick-change cassette system: under 1 hour.

What kind of punching is supported?

Both inline servo punching and hydraulic punching are supported, depending on production requirements.

How accurate is the cutting length?

±1.0 mm with PLC length control and encoder system.

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