CZLU Purlin Makinesi

Principle

The cold forming machine is a device that gradually bends metal strips or steel plates into the required profiles at room temperature through a series of precision forming rollers. The principle is that the metal strip is continuously fed through different configurations of forming rollers, gradually deforming into the desired shape. By adjusting the gap and angle of the rollers, the machine can precisely control the shape and size of the profile. Since no heating is involved in the forming process, it is referred to as "cold forming."

Operating Instructions

The cold forming machine is suitable for various specifications of metal strips or steel plates and is capable of producing profiles such as C-shaped steel, U-shaped steel, Z-shaped steel, and others. The operator needs to select the appropriate material specifications, adjust the settings of the roller system, and ensure that the material passes smoothly through the forming areas. The machine is equipped with a simple interface, usually controlled by an automated PLC system, making it easy to precisely control production speed, dimensions, and overall efficiency. The equipment can also be customized based on user requirements to meet different production process needs.

Technical Features

1. High Precision Control: The machine adopts advanced servo drive systems and PLC automatic control technology, ensuring precision and stability during the forming process. An automatic detection system monitors product dimensions in real time to ensure minimal dimensional error and smooth surface quality.

2. High Flexibility: The cold forming machine can flexibly adjust the roller positions to accommodate different material specifications and thicknesses, making it highly versatile for a wide range of applications.

3. Efficient Production: The machine enables continuous, high-speed production with excellent efficiency, reducing production cycles and enhancing overall production efficiency.

4. Energy Efficiency and Environmental Friendliness: The process does not require heating, reducing energy consumption and aligning with environmental protection standards.

5. High Automation: The machine is equipped with automatic feeding, cutting to size, and automatic alignment devices, achieving efficient automation in the production process.

6.  

Benefits for Customers

1. Increased Production Efficiency: With efficient continuous production and an automated control system, the cold forming machine can significantly shorten production cycles, increase output per unit time, and greatly improve overall production efficiency.

2. Reduced Labor Costs: The high level of automation reduces the need for manual operation, lowering labor costs and minimizing errors.

3. High Precision and Quality: The precise roller control system and automatic detection system ensure that the profiles produced have stable dimensions and smooth surfaces, guaranteeing high-quality products.

4. Flexibility to Meet Various Needs: The cold forming machine can be customized and adjusted based on different product specifications, offering flexible and tailored solutions for customers.

5. Energy and Resource Savings: Since no heating is required, energy consumption is minimized, helping companies reduce production costs and align with modern environmental trends.

6. Long-Term Stable Operation: The compact structure and stable quality of the cold forming machine ensure long-term reliable operation, minimizing downtime and improving the overall efficiency of the production line.

7.  

Summary

The cold forming machine is an efficient, flexible, and energy-saving production device widely used in industries such as construction, transportation, and energy. Its automated control, precise forming, and energy-saving features enable it to help businesses improve production efficiency, reduce costs, enhance product quality, and provide customized solutions to meet various process requirements. It is an essential piece of equipment in modern production lines.