Şapka Profili için C/Z Purlin Soğuk Rulo Şekillendirme Makinesi
The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.
1. Features of the Hat Profile:
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Cross-section resembles an inverted trapezoid or “hat” shape
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Excellent bending strength and structural stability
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Commonly used in wall studs, lightweight framing, and reinforcement systems
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Typically made from thin, galvanized steel
2. Main Components:
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Automatic decoiler
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Leveling unit
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Punching system (optional)
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Roll forming machine (multiple forming stations)
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Cutting system (hydraulic shear or flying saw)
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Output table (manual or automatic)
3. Key Features:
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Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets
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High Precision: Consistent profile size, dimensional tolerance within ±0.5mm
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High Automation: PLC control for automatic feeding, length setting, punching, and cutting
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Compact Layout: Ideal for small to medium-sized workshops
4. Application Areas:
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Industrial and residential steel buildings
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Partition and ceiling systems
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Agricultural greenhouses and solar racking
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Modular and prefabricated buildings
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Raw Material: |
Hot-rolled or cold-rolled carbon steel, galvanized steel strips |
Material Thickness Range: |
1.5 mm – 6.0 mm |
Strip Width Range: |
80 mm – 500 mm |
Forming Speed: |
8 – 20 meters per minute (customizable) |
Number of Forming Stations: |
10–20 (depending on profile complexity) |
Drive System: |
Gearbox drive or servo motor direct drive |
Control System: |
Siemens PLC + touchscreen HMI |
Punching Options: |
Servo punching / Hydraulic punching (optional) |
Cutting System: |
Flying saw or hydraulic shear (optional) |
1.Rulo şekillendirme makinesi ne için kullanılır?
Soğuk rulo şekillendirme makineleri inşaat, otomotiv, havacılık ve imalat gibi çeşitli endüstrilerde kullanılır. Son derece otomatiktirler ve yüksek hızda yüksek kaliteli ürünler üretebilirler, bu da onları seri üretim için popüler bir seçim haline getirir.

2. TEMEL TASARIM VERİLERİ
Channel Height:
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40 mm – 150 mm
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Flange Width:
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20 mm – 80 mm
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Edge Fold/Angle:
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Customizable as needed
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Length Accuracy:
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±1.0 mm (depending on cut-off method)
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3. Üretim hattının teknik akışı
{Çelik Bant}→ Rulo açıcı → Şerit kafalı kesici ve kaynak makinesi→ Spiral akümülatör→ Şekillendirme bölümü → Delik delme cihazı→ Hidrolik servo tahrikli kesme→ Çıkış masası

4. Application Fields
1. U-channel profiles produced by this line are known for their strength and versatility. They are commonly used in:
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2. Formwork support and scaffolding systems
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3. Electrical racks, cable tray brackets
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4. Tunnel and mining structural supports
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5. Storage shelf beams and industrial framing
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6. Automotive subframes and trailer components
5. Users Feedback
“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer
“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier
“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”
— Racking Systems Producer
6. Usage Tips
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Use high-quality, flat-edge steel strips to ensure smooth and accurate forming.
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Clean and oil the rollers regularly to prevent corrosion and preserve shape precision.
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For operations with frequent size changes, consider servo width adjustment and auto tool change systems.
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Conduct routine checks on hydraulic oil, electrical connections, and sensor feedback to avoid unplanned downtime.
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