ERW Carbon Steel Tube Mill
ERW Karbon Çelik Boru Fabrikası
Tube Mill Machine Compose
Tüp Değirmen Makinesi Kompozisyonu
Cold Roll Forming Machine
Soğuk Haddeleme Şekillendirme Makinesi
Steel Coil Slitting Line
Çelik Rulo Kesme Hattı
Steel Coil Cut To Length Line
Çelik Rulo Boy Kesme Hattı
Auxiliary Equipment And Spare Parts
Yardımcı Ekipmanlar ve Yedek Parçalar
c & z purlin machine

Şapka Profili için C/Z Purlin Soğuk Rulo Şekillendirme Makinesi

Şapka Profili için C/Z Purlin Soğuk Rulo Şekillendirme Makinesi 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

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Şapka Profili için C/Z Purlin Soğuk Rulo Şekillendirme Makinesi 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

1. Features of the Hat Profile:

  • Cross-section resembles an inverted trapezoid or “hat” shape

  • Excellent bending strength and structural stability

  • Commonly used in wall studs, lightweight framing, and reinforcement systems

  • Typically made from thin, galvanized steel

2. Main Components:

  • Automatic decoiler

  • Leveling unit

  • Punching system (optional)

  • Roll forming machine (multiple forming stations)

  • Cutting system (hydraulic shear or flying saw)

  • Output table (manual or automatic)

3. Key Features:

  • Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets

  • High Precision: Consistent profile size, dimensional tolerance within ±0.5mm

  • Yüksek Otomasyon: PLC control for automatic feeding, length setting, punching, and cutting

  • Compact Layout: Ideal for small to medium-sized workshops

4. Application Areas:

  • Industrial and residential steel buildings

  • Partition and ceiling systems

  • Agricultural greenhouses and solar racking

  • Modular and prefabricated buildings

    • cold roll forming machine
    • C purlin making machine
    • china cz purlin roll forming machine

 

    • u channel machine
    • Roll Formed Channels
    • z purlin making machine1
  •   Teknik Detaylar            
  • Hammadde: Sıcak haddelenmiş veya soğuk haddelenmiş karbon çeliği, galvanizli çelik şeritler
    Malzeme Kalınlık Aralığı: 1.5 mm – 6.0 mm
    Şerit Genişliği Aralığı: 80 mm – 500 mm
    Şekillendirme Hızı: 8 – 20 meters per minute (customizable)
    Şekillendirme İstasyonlarının Sayısı: 10–20 (depending on profile complexity)
    Tahrik Sistemi: Şanzıman tahriki veya servo motor direkt tahriki
    Kontrol Sistemi: Siemens PLC + dokunmatik ekranlı HMI
    Delme Seçenekleri: Servo delme / Hidrolik delme (opsiyonel)
    Kesim Sistemi: Uçan testere veya hidrolik makas (isteğe bağlı)
  • c channel making machine
  • z purlin machine

1.Rulo şekillendirme makinesi ne için kullanılır?

Soğuk rulo şekillendirme makineleri inşaat, otomotiv, havacılık ve imalat gibi çeşitli endüstrilerde kullanılır. Son derece otomatiktirler ve yüksek hızda yüksek kaliteli ürünler üretebilirler, bu da onları seri üretim için popüler bir seçim haline getirir.

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2.  BASIC DESIGN DATA

 

Kanal Yüksekliği:

40 mm – 150 mm

Flanş Genişliği:

20 mm – 80 mm

Kenar Kıvrımı/Açısı:

 İhtiyaçlara göre özelleştirilebilir

Uzunluk Doğruluğu:

±1.0 mm (depending on cut-off myöntem)

 

3. Üretim hattının teknik akışı

{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

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4. Uygulama Alanları

 

  1. Bu seride üretilen U kanal profilleri, sağlamlıkları ve çok yönlülükleriyle bilinir. Genellikle şu alanlarda kullanılırlar:

  • 2. Kalıp destek ve iskele sistemleri

  • 3. Elektrik rafları, kablo tepsisi braketleri

  • 4. Tünel ve maden yapısal destekleri

  • 5. Depolama raf kirişleri ve endüstriyel çerçeveler

  • 6. Otomotiv alt şasileri ve römork bileşenleri

 

5. Kullanıcı Geri Bildirimleri

 

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

 

6. Kullanım İpuçları

  • Düzgün ve doğru şekillendirmeyi sağlamak için yüksek kaliteli, düz kenarlı çelik şeritler kullanın.

  • Korozyonu önlemek ve şekil hassasiyetini korumak için silindirleri düzenli olarak temizleyin ve yağlayın.

  • Sık sık ebat değişikliği olan operasyonlarda servo genişlik ayarlama ve otomatik takım değiştirme sistemlerini göz önünde bulundurun.

  • Planlanmamış kesintileri önlemek için hidrolik yağ, elektrik bağlantıları ve sensör geri bildirimleri üzerinde rutin kontroller yapın.

  • Sertifika
     

    Read More About erw tube mill china

     


 

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C/Z Purlin Cold Roll Forming Machine for Hat Profile FAQs

Daha kalın U kanalları oluştururken geri tepme veya deformasyon olur mu?

Makine tasarımında, artık gerilimi en aza indirmek ve profil doğruluğunu korumak için kademeli bükme geçişleri ve bir düzeltme modülü yer almaktadır.

Farklı U-kanal boyutları arasında geçiş yapmak karmaşık mıdır?

Makine, hızlı değiştirme aparatı ve tarif hafızasıyla donatılmış olup, tipik ebat değişikliklerinin 10 dakikadan kısa sürede yapılmasına olanak tanır.

Üretim hattına delme işlemi entegre edilebilir mi?

Evet, tek kafalı, çok kafalı ve servo takipli delme üniteleri dahil olmak üzere birden fazla delme çözümü mevcuttur.

What is a Z Purlin Cold Roll Forming Machine?

A Z Purlin Cold Roll Forming Machine is a production line that shapes galvanized or cold-rolled steel into Z-shaped structural members, commonly used in steel buildings. Hat profiles are a variation designed for lighter applications like ceilings or wall frameworks.

What’s the difference between Z purlin and hat profile?

Z purlins are used for main structural elements (roof and wall supports). Hat profiles have a narrow top and wide flanges and are usually used for lighter framing tasks, such as drywall or ceiling supports.

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