Will there be springback or deformation when forming thicker U-channels?

The machine design includes gradual bending transitions and a leveling module to minimize residual stress and maintain profile accuracy.

Is it complicated to switch between different U-channel sizes?

The machine is equipped with fast-change tooling and recipe memory, allowing typical size changes in under 10 minutes.

Can punching be integrated into the production line?

Yes, multiple punching solutions are available, including single-head, multi-head, and servo-tracking punching units.

내구성 있는 강철 구조물을 위한 고품질 CZ CZ 도리 성형 기계

ERW 탄소강 튜브 밀

튜브 밀 기계 구성

콜드롤 성형기

스틸 코일 슬리팅 라인

탄소강 코일 슬리팅 라인

길이에 맞춰 절단된 강철 코일 라인

보조 장비 및 예비 부품

모자 프로필용 C/Z 퍼린 콜드롤 성형기

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

제품 세부 정보

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제품 세부 정보

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제품 설명

모자 프로필용 C/Z 퍼린 콜드롤 성형기

1. Features of the Hat Profile:

Cross-section resembles an inverted trapezoid or “hat” shape
Excellent bending strength and structural stability
Commonly used in wall studs, lightweight framing, and reinforcement systems
Typically made from thin, galvanized steel

2. Main Components:

Automatic decoiler
Leveling unit
Punching system (optional)
Roll forming machine (multiple forming stations)
Cutting system (hydraulic shear or flying saw)
Output table (manual or automatic)

3. Key Features:

Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets
High Precision: Consistent profile size, dimensional tolerance within ±0.5mm
고도 자동화: PLC control for automatic feeding, length setting, punching, and cutting
Compact Layout: Ideal for small to medium-sized workshops

4. Application Areas:

Industrial and residential steel buildings
Partition and ceiling systems
Agricultural greenhouses and solar racking
Modular and prefabricated buildings

기술적 세부 사항

원료:	열간 압연 또는 냉간 압연 탄소강, 아연 도금 강판
재료 두께 범위:	1.5 mm – 6.0 mm
스트립 폭 범위:	80 mm – 500 mm
성형 속도:	8 – 20 meters per minute (customizable)
형성 스테이션 수:	10–20 (depending on profile complexity)
구동 시스템:	기어박스 구동 또는 서보 모터 직접 구동
제어 시스템:	지멘스 PLC + 터치스크린 HMI
펀칭 옵션:	서보 펀칭 / 유압 펀칭 (옵션)
절단 시스템:	플라잉 톱 또는 유압 전단기(선택 사항)

1. 롤포밍 머신은 무엇에 사용되나요?

콜드롤 성형 기계는 건설, 자동차, 항공우주 및 제조를 포함한 다양한 산업에서 사용됩니다. 이 기계는 고도로 자동화되어 있으며 높은 속도로 고품질 제품을 생산할 수 있어 대량 생산에 인기 있는 선택입니다.

2. BASIC DESIGN DATA

채널 높이:	40 mm – 150 mm
플랜지 너비:	20 mm – 80 mm
가장자리 접힘/각도:	필요에 따라 사용자 정의 가능
길이 정확도:	±1.0 mm (depending on cut-off m방법)

3. 생산라인의 기술적 흐름

{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

Read More About purlin roll forming machine

4. 적용 분야

1. 이 라인에서 생산되는 U-채널 프로파일은 강도와 다재다능함으로 유명합니다. 일반적으로 다음 분야에 사용됩니다.

2. 거푸집 지지 및 비계 시스템
3. 전기랙, 케이블 트레이 브라켓
4. 터널 및 광산 구조 지지대
5. 보관 선반 들보 및 산업용 프레임
6. 자동차 서브프레임 및 트레일러 구성품

5. 사용자 피드백

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

6. 사용 팁

매끄럽고 정확한 성형을 보장하기 위해 고품질의 평평한 모서리 강철 스트립을 사용합니다.
부식을 방지하고 모양 정밀도를 유지하려면 롤러를 정기적으로 청소하고 오일을 바르세요.
크기가 자주 변경되는 작업의 경우 서보 폭 조정 및 자동 도구 교체 시스템을 고려하세요.
예상치 못한 가동 중지를 방지하기 위해 유압 오일, 전기 연결 및 센서 피드백에 대한 정기 점검을 수행합니다.
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C/Z Purlin Cold Roll Forming Machine for Hat Profile FAQs

더 두꺼운 U-채널을 형성할 때 스프링백이나 변형이 발생할까요?

기계 설계에는 잔류 응력을 최소화하고 프로파일 정확도를 유지하기 위한 점진적인 굽힘 전환과 레벨링 모듈이 포함됩니다.

다양한 U-채널 크기 간에 전환하는 것이 복잡한가요?

이 기계는 빠르게 교체할 수 있는 툴링과 레시피 메모리를 갖추고 있어 일반적인 크기를 10분 이내에 교체할 수 있습니다.

펀칭을 생산 라인에 통합할 수 있나요?

네, 싱글 헤드, 멀티 헤드, 서보 트래킹 펀칭 유닛을 포함한 다양한 펀칭 솔루션을 이용할 수 있습니다.

What is a Z Purlin Cold Roll Forming Machine?

A Z Purlin Cold Roll Forming Machine is a production line that shapes galvanized or cold-rolled steel into Z-shaped structural members, commonly used in steel buildings. Hat profiles are a variation designed for lighter applications like ceilings or wall frameworks.

What’s the difference between Z purlin and hat profile?

Z purlins are used for main structural elements (roof and wall supports). Hat profiles have a narrow top and wide flanges and are usually used for lighter framing tasks, such as drywall or ceiling supports.

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