Shlyapa profili uchun C / Z Purlin sovuq rulo shakllantirish mashinasi
The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.
1. Features of the Hat Profile:
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Cross-section resembles an inverted trapezoid or “hat” shape
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Excellent bending strength and structural stability
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Commonly used in wall studs, lightweight framing, and reinforcement systems
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Typically made from thin, galvanized steel
2. Main Components:
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Automatic decoiler
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Leveling unit
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Punching system (optional)
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Roll forming machine (multiple forming stations)
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Cutting system (hydraulic shear or flying saw)
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Output table (manual or automatic)
3. Key Features:
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Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets
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High Precision: Consistent profile size, dimensional tolerance within ±0.5mm
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Yuqori avtomatlashtirish: PLC control for automatic feeding, length setting, punching, and cutting
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Compact Layout: Ideal for small to medium-sized workshops
4. Application Areas:
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Industrial and residential steel buildings
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Partition and ceiling systems
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Agricultural greenhouses and solar racking
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Modular and prefabricated buildings
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| Xom ashyo: |
Issiq haddelenmiş yoki sovuq haddelenmiş karbonli po'lat, galvanizli po'lat chiziqlar |
| Materialning qalinligi diapazoni: |
1.5 mm – 6.0 mm |
| Chiziq kengligi diapazoni: |
80 mm – 500 mm |
| Shakllanish tezligi: |
8 – 20 meters per minute (customizable) |
| Shakllantirish stantsiyalari soni: |
10–20 (depending on profile complexity) |
| Drayv tizimi: |
Vites qutisi haydovchisi yoki servo vosita to'g'ridan-to'g'ri haydovchi |
| Boshqarish tizimi: |
Siemens PLC + sensorli HMI |
| Teshilish imkoniyatlari: |
Servo zımbalama / gidravlik zımbalama (ixtiyoriy) |
| Kesish tizimi: |
Uchuvchi arra yoki gidravlik kesish (ixtiyoriy) |
1.Rumni shakllantirish mashinasi nima uchun ishlatiladi?
Sovuq rulonni shakllantirish mashinalari qurilish, avtomobilsozlik, aerokosmik va ishlab chiqarishni o'z ichiga olgan turli sohalarda qo'llaniladi. Ular yuqori darajada avtomatlashtirilgan va yuqori tezlikda yuqori sifatli mahsulotlarni ishlab chiqarishi mumkin, bu ularni ommaviy ishlab chiqarish uchun mashhur tanlovga aylantiradi.

2. BASIC DESIGN DATA
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Kanal balandligi:
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40 mm – 150 mm
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Flanj kengligi:
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20 mm – 80 mm
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Qirralarni katlama/burchak:
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Zarur bo'lganda moslashtirilgan
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Uzunlik aniqligi:
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±1.0 mm (depending on cut-off musul)
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3. Ishlab chiqarish liniyasining texnik oqimi
{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

4. Ilova maydonlari
1. Ushbu liniya tomonidan ishlab chiqarilgan U-kanal profillari ularning kuchi va ko'p qirraliligi bilan mashhur. Ular odatda quyidagilarda qo'llaniladi:
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2. Qoliblarni qo'llab-quvvatlash va iskala tizimlari
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3. Elektr tokchalari, simi yotqizgichli qavslar
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4. Tunnel va kon konstruktiv tayanchlari
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5. Saqlash rafining nurlari va sanoat ramkalari
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6. Avtomobil pastki ramkalari va treyler komponentlari
5. Foydalanuvchilarning fikr-mulohazalari
“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer
“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier
“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”
— Racking Systems Producer
6. Foydalanish bo'yicha maslahatlar
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Silliq va aniq shakllanishni ta'minlash uchun yuqori sifatli, tekis qirrali po'lat chiziqlardan foydalaning.
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Korroziyani oldini olish va shakl aniqligini saqlash uchun roliklarni muntazam tozalang va moylang.
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Tez-tez o'lchamdagi o'zgarishlar uchun servo kengligini sozlash va asboblarni avtomatik o'zgartirish tizimlarini ko'rib chiqing.
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Rejadan tashqari ishlamay qolishning oldini olish uchun gidravlik moy, elektr ulanishlari va sensorning fikr-mulohazalarini muntazam tekshirib turing.
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