ERW Carbon Steel Tube Mill
Laminador de tubos de aço carbono ERW
Tube Mill Machine Compose
Máquina de laminação de tubos composta
Cold Roll Forming Machine
Máquina de conformação a frio
Steel Coil Slitting Line
Linha de corte de bobinas de aço
Steel Coil Cut To Length Line
Linha de corte de bobina de aço no comprimento
Auxiliary Equipment And Spare Parts
Equipamentos auxiliares e peças de reposição
c & z purlin machine

Máquina de conformação a frio de purlin C/Z para perfil de chapéu

Máquina de conformação a frio de purlin C/Z para perfil de chapéu 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

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Máquina de conformação a frio de purlin C/Z para perfil de chapéu 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

1. Features of the Hat Profile:

  • Cross-section resembles an inverted trapezoid or “hat” shape

  • Excellent bending strength and structural stability

  • Commonly used in wall studs, lightweight framing, and reinforcement systems

  • Typically made from thin, galvanized steel

2. Main Components:

  • Automatic decoiler

  • Leveling unit

  • Punching system (optional)

  • Roll forming machine (multiple forming stations)

  • Cutting system (hydraulic shear or flying saw)

  • Output table (manual or automatic)

3. Key Features:

  • Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets

  • High Precision: Consistent profile size, dimensional tolerance within ±0.5mm

  • Alta Automação: PLC control for automatic feeding, length setting, punching, and cutting

  • Compact Layout: Ideal for small to medium-sized workshops

4. Application Areas:

  • Industrial and residential steel buildings

  • Partition and ceiling systems

  • Agricultural greenhouses and solar racking

  • Modular and prefabricated buildings

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    • Roll Formed Channels
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  •   Detalhes técnicos            
  • Matéria-prima: Aço carbono laminado a quente ou a frio, tiras de aço galvanizado
    Faixa de espessura do material: 1.5 mm – 6.0 mm
    Faixa de largura da faixa: 80 mm – 500 mm
    Velocidade de formação: 8 – 20 meters per minute (customizable)
    Número de estações de formação: 10–20 (depending on profile complexity)
    Sistema de acionamento: Acionamento por caixa de engrenagens ou acionamento direto por servomotor
    Sistema de controle: PLC Siemens + IHM com tela sensível ao toque
    Opções de soco: Punção servo / Punção hidráulica (opcional)
    Sistema de corte: Serra voadora ou tesoura hidráulica (opcional)
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1. Para que é usada uma máquina de conformação de rolos?

As máquinas de conformação a frio são usadas em uma variedade de indústrias, incluindo construção, automotiva, aeroespacial e manufatura. Elas são altamente automatizadas e podem produzir produtos de alta qualidade em alta velocidade, tornando-as uma escolha popular para produção em massa.

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2.  BASIC DESIGN DATA

 

Altura do canal:

40 mm – 150 mm

Largura da flange:

20 mm – 80 mm

Dobra/Ângulo da Borda:

 Personalizável conforme necessário

Precisão do comprimento:

±1.0 mm (depending on cut-off mmétodo)

 

3. O fluxo técnico da linha de produção

{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

Read More About purlin roll forming machine

4. Campos de aplicação

 

  1. Os perfis em U produzidos por esta linha são conhecidos por sua resistência e versatilidade. Eles são comumente usados ​​em:

  • 2. Sistemas de suporte de fôrmas e andaimes

  • 3. Racks elétricos, suportes para bandejas de cabos

  • 4. Suportes estruturais para túneis e mineração

  • 5. Vigas de prateleiras de armazenamento e estruturas industriais

  • 6. Subchassis automotivos e componentes de reboque

 

5. Feedback dos usuários

 

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

 

6. Dicas de utilização

  • Utilize tiras de aço de alta qualidade e com bordas planas para garantir uma conformação suave e precisa.

  • Limpe e lubrifique os rolos regularmente para evitar corrosão e preservar a precisão da forma.

  • Para operações com mudanças frequentes de tamanho, considere sistemas de ajuste de largura servo e troca automática de ferramentas.

  • Realize verificações de rotina no óleo hidráulico, nas conexões elétricas e no feedback dos sensores para evitar paradas não planejadas.

  • Certificado
     

    Read More About erw tube mill china

     


 

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C/Z Purlin Cold Roll Forming Machine for Hat Profile FAQs

Haverá retorno elástico ou deformação ao formar canais em U mais espessos?

O projeto da máquina inclui transições de curvatura graduais e um módulo de nivelamento para minimizar a tensão residual e manter a precisão do perfil.

É complicado alternar entre diferentes tamanhos de canaletas em U?

A máquina está equipada com ferramentas de troca rápida e memória de receitas, permitindo alterações típicas de tamanho em menos de 10 minutos.

É possível integrar a punção à linha de produção?

Sim, estão disponíveis diversas soluções de puncionamento, incluindo unidades de puncionamento com cabeça única, com múltiplas cabeças e com rastreamento servo.

What is a Z Purlin Cold Roll Forming Machine?

A Z Purlin Cold Roll Forming Machine is a production line that shapes galvanized or cold-rolled steel into Z-shaped structural members, commonly used in steel buildings. Hat profiles are a variation designed for lighter applications like ceilings or wall frameworks.

What’s the difference between Z purlin and hat profile?

Z purlins are used for main structural elements (roof and wall supports). Hat profiles have a narrow top and wide flanges and are usually used for lighter framing tasks, such as drywall or ceiling supports.

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