帽子プロファイル用 C/Z 母屋冷間ロール成形機

帽子プロファイル用 C/Z 母屋冷間ロール成形機 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

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帽子プロファイル用 C/Z 母屋冷間ロール成形機 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

1. Features of the Hat Profile:

  • Cross-section resembles an inverted trapezoid or “hat” shape

  • Excellent bending strength and structural stability

  • Commonly used in wall studs, lightweight framing, and reinforcement systems

  • Typically made from thin, galvanized steel

2. Main Components:

  • Automatic decoiler

  • Leveling unit

  • Punching system (optional)

  • Roll forming machine (multiple forming stations)

  • Cutting system (hydraulic shear or flying saw)

  • Output table (manual or automatic)

3. Key Features:

  • Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets

  • High Precision: Consistent profile size, dimensional tolerance within ±0.5mm

  • 高度な自動化: PLC control for automatic feeding, length setting, punching, and cutting

  • Compact Layout: Ideal for small to medium-sized workshops

4. Application Areas:

  • Industrial and residential steel buildings

  • Partition and ceiling systems

  • Agricultural greenhouses and solar racking

  • Modular and prefabricated buildings

    • cold roll forming machine
    • C purlin making machine
    • china cz purlin roll forming machine

 

    • u channel machine
    • Roll Formed Channels
    • z purlin making machine1
  •   技術的詳細            
  • 原材料: 熱間圧延または冷間圧延炭素鋼、亜鉛メッキ鋼帯
    材料の厚さの範囲: 1.5 mm – 6.0 mm
    ストリップ幅の範囲: 80 mm – 500 mm
    成形速度: 8 – 20 meters per minute (customizable)
    成形ステーション数: 10–20 (depending on profile complexity)
    駆動システム: ギアボックス駆動またはサーボモーター直接駆動
    制御システム: シーメンスPLC + タッチスクリーンHMI
    パンチオプション: サーボパンチング/油圧パンチング(オプション)
    切断システム: フライングソーまたは油圧式せん断機(オプション)
  • c channel making machine
  • z purlin machine

1.ロール成形機は何に使用されますか?

冷間ロール成形機は、建設、自動車、航空宇宙、製造など、さまざまな業界で使用されています。高度に自動化されており、高品質の製品を高速で生産できるため、大量生産によく使用されます。

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2.  BASIC DESIGN DATA

 

チャネルの高さ:

40 mm – 150 mm

フランジ幅:

20 mm – 80 mm

エッジ折り目/角度:

 必要に応じてカスタマイズ可能

長さ精度:

±1.0 mm (depending on cut-off m方法)

 

3. 生産ラインの技術的な流れ

{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

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4. 応用分野

 

  1. このラインで製造されるUチャンネルプロファイルは、その強度と汎用性で知られています。主に以下の用途に使用されています。

  • 2. 型枠支持と足場システム

  • 3. 電気ラック、ケーブルトレイブラケット

  • 4. トンネルおよび鉱山の構造支持

  • 5. 収納棚の梁と工業用フレーム

  • 6. 自動車のサブフレームとトレーラー部品

 

5. ユーザーからのフィードバック

 

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

 

6. 使用上のヒント

  • 高品質で平らなエッジのスチールストリップを使用して、スムーズで正確な成形を実現します。

  • 腐食を防ぎ、形状の精度を維持するために、ローラーを定期的に清掃してオイルを塗ってください。

  • 頻繁にサイズ変更を行う操作の場合は、サーボ幅調整および自動工具交換システムを検討してください。

  • 予期しないダウンタイムを回避するために、油圧オイル、電気接続、センサー フィードバックの定期的なチェックを実施します。

  • 証明書
     

    Read More About erw tube mill china

     


 

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C/Z Purlin Cold Roll Forming Machine for Hat Profile FAQs

厚い U チャネルを成形する場合、スプリングバックや変形は発生しますか?

機械の設計には、残留応力を最小限に抑え、プロファイルの精度を維持するための段階的な曲げ遷移とレベリング モジュールが含まれています。

異なる U チャネル サイズを切り替えるのは複雑ですか?

このマシンには高速変更ツールとレシピメモリが装備されており、一般的なサイズの変更は 10 分以内に行えます。

パンチングを生産ラインに統合できますか?

はい、シングルヘッド、マルチヘッド、サーボトラッキングパンチングユニットなど、複数のパンチングソリューションをご利用いただけます。

What is a Z Purlin Cold Roll Forming Machine?

A Z Purlin Cold Roll Forming Machine is a production line that shapes galvanized or cold-rolled steel into Z-shaped structural members, commonly used in steel buildings. Hat profiles are a variation designed for lighter applications like ceilings or wall frameworks.

What’s the difference between Z purlin and hat profile?

Z purlins are used for main structural elements (roof and wall supports). Hat profiles have a narrow top and wide flanges and are usually used for lighter framing tasks, such as drywall or ceiling supports.

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