Macchina profilatrice a freddo per profilati C/Z per profili di cappelli

Macchina profilatrice a freddo per profilati C/Z per profili di cappelli 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

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Macchina profilatrice a freddo per profilati C/Z per profili di cappelli 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

1. Features of the Hat Profile:

  • Cross-section resembles an inverted trapezoid or “hat” shape

  • Excellent bending strength and structural stability

  • Commonly used in wall studs, lightweight framing, and reinforcement systems

  • Typically made from thin, galvanized steel

2. Main Components:

  • Automatic decoiler

  • Leveling unit

  • Punching system (optional)

  • Roll forming machine (multiple forming stations)

  • Cutting system (hydraulic shear or flying saw)

  • Output table (manual or automatic)

3. Key Features:

  • Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets

  • High Precision: Consistent profile size, dimensional tolerance within ±0.5mm

  • Alta automazione: PLC control for automatic feeding, length setting, punching, and cutting

  • Compact Layout: Ideal for small to medium-sized workshops

4. Application Areas:

  • Industrial and residential steel buildings

  • Partition and ceiling systems

  • Agricultural greenhouses and solar racking

  • Modular and prefabricated buildings

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  •   Dettagli tecnici            
  • Materia prima: Acciaio al carbonio laminato a caldo o a freddo, nastri di acciaio zincato
    Gamma di spessore del materiale: 1.5 mm – 6.0 mm
    Gamma di larghezza della striscia: 80 mm – 500 mm
    Velocità di formatura: 8 – 20 meters per minute (customizable)
    Numero di stazioni di formatura: 10–20 (depending on profile complexity)
    Sistema di azionamento: Trasmissione a ingranaggi o azionamento diretto del servomotore
    Sistema di controllo: PLC Siemens + HMI touchscreen
    Opzioni di punzonatura: Punzonatura servoassistita / Punzonatura idraulica (opzionale)
    Sistema di taglio: Sega volante o cesoia idraulica (opzionale)
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1. A cosa serve una macchina profilatrice?

Le macchine per la profilatura a freddo sono utilizzate in vari settori, tra cui edilizia, automotive, aerospaziale e manifatturiero. Sono altamente automatizzate e possono produrre prodotti di alta qualità a un'elevata velocità, il che le rende una scelta popolare per la produzione di massa.

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2.  BASIC DESIGN DATA

 

Altezza del canale:

40 mm – 150 mm

Larghezza flangia:

20 mm – 80 mm

Piega/angolo del bordo:

 Personalizzabile secondo necessità

Precisione della lunghezza:

±1.0 mm (depending on cut-off mmetodo)

 

3. Il flusso tecnico della linea di produzione

{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

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4. Campi di applicazione

 

  1. I profili a U prodotti da questa linea sono noti per la loro resistenza e versatilità. Sono comunemente utilizzati in:

  • 2. Sistemi di supporto per casseforme e impalcature

  • 3. Rack elettrici, staffe per canaline portacavi

  • 4. Supporti strutturali per gallerie e miniere

  • 5. Travi per scaffali di stoccaggio e strutture industriali

  • 6. Telai ausiliari per autoveicoli e componenti per rimorchi

 

5. Feedback degli utenti

 

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

 

6. Suggerimenti per l'uso

  • Utilizzare strisce di acciaio di alta qualità con bordo piatto per garantire una formatura fluida e precisa.

  • Pulire e oliare regolarmente i rulli per prevenire la corrosione e preservare la precisione della forma.

  • Per operazioni con frequenti cambi di dimensione, prendere in considerazione sistemi di regolazione servo della larghezza e di cambio automatico degli utensili.

  • Eseguire controlli di routine sull'olio idraulico, sui collegamenti elettrici e sul feedback dei sensori per evitare tempi di fermo non pianificati.

  • Certificato
     

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C/Z Purlin Cold Roll Forming Machine for Hat Profile FAQs

Si verificherà un ritorno elastico o una deformazione durante la formazione di canali a U più spessi?

La progettazione della macchina prevede transizioni di piegatura graduali e un modulo di livellamento per ridurre al minimo le sollecitazioni residue e mantenere la precisione del profilo.

È complicato passare da una dimensione all'altra del canale a U?

La macchina è dotata di utensili a cambio rapido e di memoria delle ricette, che consentono di effettuare cambi di formato tipici in meno di 10 minuti.

La punzonatura può essere integrata nella linea di produzione?

Sì, sono disponibili diverse soluzioni di punzonatura, tra cui unità di punzonatura a testa singola, a più teste e con servo-tracking.

What is a Z Purlin Cold Roll Forming Machine?

A Z Purlin Cold Roll Forming Machine is a production line that shapes galvanized or cold-rolled steel into Z-shaped structural members, commonly used in steel buildings. Hat profiles are a variation designed for lighter applications like ceilings or wall frameworks.

What’s the difference between Z purlin and hat profile?

Z purlins are used for main structural elements (roof and wall supports). Hat profiles have a narrow top and wide flanges and are usually used for lighter framing tasks, such as drywall or ceiling supports.

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