Máquina formadora de rollos en frío para correas C/Z para perfiles de sombreros

Máquina formadora de rollos en frío para correas C/Z para perfiles de sombreros 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

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Máquina formadora de rollos en frío para correas C/Z para perfiles de sombreros 

The C/Z Purlin Cold Roll Forming Machine is a specialized automated system designed to produce C-shaped, Z-shaped, and Hat Profile purlins. It uses continuous cold roll forming technology to shape steel coils into precise cross-sectional profiles, widely used in steel construction, warehouses, carports, solar panel mounts, and partition systems.

1. Features of the Hat Profile:

  • Cross-section resembles an inverted trapezoid or “hat” shape

  • Excellent bending strength and structural stability

  • Commonly used in wall studs, lightweight framing, and reinforcement systems

  • Typically made from thin, galvanized steel

2. Main Components:

  • Automatic decoiler

  • Leveling unit

  • Punching system (optional)

  • Roll forming machine (multiple forming stations)

  • Cutting system (hydraulic shear or flying saw)

  • Output table (manual or automatic)

3. Key Features:

  • Multi-functionality: Can form C, Z, and Hat profiles by adjusting or changing roll sets

  • High Precision: Consistent profile size, dimensional tolerance within ±0.5mm

  • Alta automatización: PLC control for automatic feeding, length setting, punching, and cutting

  • Compact Layout: Ideal for small to medium-sized workshops

4. Application Areas:

  • Industrial and residential steel buildings

  • Partition and ceiling systems

  • Agricultural greenhouses and solar racking

  • Modular and prefabricated buildings

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  •   Detalles técnicos            
  • Materia prima: Flejes de acero al carbono laminados en caliente o en frío, flejes de acero galvanizado
    Rango de espesor del material: 1.5 mm – 6.0 mm
    Rango de ancho de tira: 80 mm – 500 mm
    Velocidad de formación: 8 – 20 meters per minute (customizable)
    Número de estaciones de formación: 10–20 (depending on profile complexity)
    Sistema de transmisión: Accionamiento por caja de cambios o accionamiento directo por servomotor
    Sistema de control: PLC Siemens + HMI con pantalla táctil
    Opciones de perforación: Punzonado servo / Punzonado hidráulico (opcional)
    Sistema de corte: sierra volante o cizalla hidráulica (opcional)
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1.¿Para qué se utiliza una máquina perfiladora?

Las máquinas perfiladoras en frío se utilizan en diversas industrias, como la construcción, la automoción, la aeroespacial y la fabricación. Están altamente automatizadas y pueden producir productos de alta calidad a gran velocidad, lo que las convierte en una opción popular para la producción en masa.

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2.  BASIC DESIGN DATA

 

Altura del canal:

40 mm – 150 mm

Ancho de la brida:

20 mm – 80 mm

Pliegue/ángulo del borde:

 Personalizable según sea necesario

Precisión de longitud:

±1.0 mm (depending on cut-off mmétodo)

 

3. El flujo técnico de la línea de producción

{Steel Tape}→ Uncoiler →Strip-head Cutter and welder→Spiral accumulator→Forming section →Hole punching device→Hydraulic servo driven cutoff→→ Run-out table

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4. Campos de aplicación

 

  1. Los perfiles en U fabricados en esta línea son conocidos por su resistencia y versatilidad. Se utilizan comúnmente en:

  • 2. Sistemas de soporte y andamiaje de encofrados

  • 3. Bastidores eléctricos, soportes para bandejas portacables

  • 4. Soportes estructurales para túneles y minería

  • 5. Vigas para estanterías de almacenamiento y estructuras industriales

  • 6. Subchasis automotrices y componentes de remolque

 

5. Comentarios de los usuarios

 

“Quick profile changeovers and high automation make this line ideal for multi-spec production.”
— Structural Parts Manufacturer

“The integrated punching and cutting unit significantly reduced labor and doubled our output efficiency.”
— Tunnel Support Supplier

“Finished U-channels have clean edges and consistent shapes—perfect for precision builds.”

— Racking Systems Producer

 

6. Consejos de uso

  • Utilice tiras de acero de alta calidad y bordes planos para garantizar un conformado suave y preciso.

  • Limpie y lubrique los rodillos regularmente para evitar la corrosión y preservar la precisión de la forma.

  • Para operaciones con cambios de tamaño frecuentes, considere los sistemas de ajuste de ancho servo y de cambio automático de herramientas.

  • Realice revisiones rutinarias del aceite hidráulico, las conexiones eléctricas y la retroalimentación de los sensores para evitar tiempos de inactividad no planificados.

  • Certificado
     

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C/Z Purlin Cold Roll Forming Machine for Hat Profile FAQs

¿Se producirá recuperación elástica o deformación al formar canales en U más gruesos?

El diseño de la máquina incluye transiciones de flexión graduales y un módulo de nivelación para minimizar la tensión residual y mantener la precisión del perfil.

¿Es complicado cambiar entre diferentes tamaños de canal en U?

La máquina está equipada con herramientas de cambio rápido y memoria de recetas, lo que permite cambios de tamaño típicos en menos de 10 minutos.

¿Se puede integrar el punzonado en la línea de producción?

Sí, existen múltiples soluciones de punzonado, incluyendo unidades de punzonado de un solo cabezal, de varios cabezales y con servo-seguimiento.

What is a Z Purlin Cold Roll Forming Machine?

A Z Purlin Cold Roll Forming Machine is a production line that shapes galvanized or cold-rolled steel into Z-shaped structural members, commonly used in steel buildings. Hat profiles are a variation designed for lighter applications like ceilings or wall frameworks.

What’s the difference between Z purlin and hat profile?

Z purlins are used for main structural elements (roof and wall supports). Hat profiles have a narrow top and wide flanges and are usually used for lighter framing tasks, such as drywall or ceiling supports.

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