What is the function of a Ferrite Impeder Rod Core?

It is used to improve the efficiency of the welding process in ERW tube mills by stabilizing the electric field and enhancing energy transmission.

How does the Ferrite Impeder Rod Core work in ERW tube mills?

It absorbs high-frequency currents, ensuring that the weld zone maintains the required heat for proper tube formation.

Can these cores be used for both ERW and SS tube mills?

Yes, the Ferrite Impeder Rod Cores are designed to be compatible with both ERW and stainless steel tube mills.

Are these impeder cores customizable in size?

Yes, the impeder cores can be customized to fit different tube mill specifications based on customer needs.

What material are these Ferrite Impeder Rod Cores made from?

These cores are made from high-quality ferrite materials designed to withstand high-frequency currents and heat.

Ferrite Core Inductor Solutions

ERW炭素鋼チューブミル

Tube Mill Machine Compose

冷間ロール成形機

スチールコイルスリッターライン

炭素鋼コイルスリッターライン

長さに合わせて切断された鋼コイル

補助装置およびスペアパーツ

Ferrite Core For Inductor

In the high-frequency welding process, the Ferrite rod (also known as the Ferrite core) is an important auxiliary part located inside the pipe and close to the pipe seam weld area. Its main function is to enhance the concentration effect of the current at the welding seam, thereby improving the heating efficiency and welding quality.

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製品詳細

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製品説明

Ferrite rods are usually made of ferrite materials, and common types include manganese-zinc ferrite (MnZn) . This type of material has a high magnetic permeability and electrical properties suitable for high-frequency environments. It can work stably in the frequency range of 200kHz to 500kHz, and adapt to the high-speed operation requirements of welding pipe equipment.

During the high-frequency induction heating process, the Ferrite rod can effectively guide the current to flow along the edge of the pipe wall and concentrate the energy on the part to be welded. By enhancing the skin effect and proximity effect, the Ferrite rod promotes the rapid heating of the weld area, achieves full melting of the edge, and ensures the welding strength and forming quality. At the same time, it can also prevent the induced current from diffusing in the pipe, reduce energy loss, and improve overall energy efficiency.

Selecting a Ferrite rod with stable performance and matching material is of great significance for improving the thermal efficiency of the welding process, controlling the quality of the weld, and extending the life of the equipment. Its parameter design needs to be customized according to the pipe specifications, welding speed and frequency requirements to achieve the best use effect.

インピーダー冷却

当社のインピーダはすべて、インピーダ内部のフェライトコアを効果的に冷却し保護するように設計されています。溶接効率を最大化し、製品品質の安定したパラメータを維持するには、フェライトを効率的に冷却することが不可欠です。

1. フェライトインピーダーロッドとは

インピーダはフェライト材料で作られており、チューブやパイプの高周波溶接に使用するための必須のアクセサリです。この材料は、高周波溶接の厳しい要件を最もよく満たしています。インピーダは磁気経路の抵抗を低下させ、それによってエネルギーを節約し、全体的なプロセス効率を向上させます。コアは高温でも理想的な磁気経路を提供します。高い飽和磁束と高い抵抗の組み合わせにより渦電流損失が低減し、ミル効率が向上します。高密度構造により機械的強度が増し、鋼管ミルの厳しい動作環境でも長寿命を実現します。