Hydraulic Upsetting Machine

A hydraulic upsetting machine is a specialized forging or forming machine used to increase the diameter (upset) of the end of a pipe, tube, rod, or bar through axial compression, typically by applying high-pressure hydraulic force. It's commonly used in industries such as oil & gas, construction, and mechanical manufacturing—especially in drill pipe production, tool joints, and high-pressure pipe ends.

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Hydraulic Upsetting Machine – Product Description

 

A hydraulic upsetting machine is a specialized forging or forming machine used to increase the diameter (upset) of the end of a pipe, tube, rod, or bar through axial compression, typically by applying high-pressure hydraulic force. It's commonly used in industries such as oil & gas, construction, and mechanical manufacturing—especially in drill pipe production, tool joints, and high-pressure pipe ends.

What it Does:

The hydraulic upsetting machine enlarges the diameter of the end of a tube or rod by applying axial hydraulic force while holding the workpiece in a fixed die. This process is known as "upsetting" and is used to:

Prepare pipe ends for threading or connection (e.g., API tool joints)

Strengthen the joint section for higher mechanical load resistance

Ensure dimensional precision before further machining

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Key Features of Equipment
 
  • Hydraulic Clamping & Centering: Ensures firm, automatic grip of the pipe or rod during upsetting

  • Servo-Controlled Upsetting Stroke: Precise control of upsetting distance and force

  • Induction or Gas Heating System: Optional preheating of the pipe end before upsetting

  • Interchangeable Die Sets: For handling multiple pipe diameters and lengths

  • PLC Control System: Allows preset of stroke, force, timing, and production records

  • Servo-Controlled Upsetting Stroke
  • Hydraulic Upsetting Machine Product Description
Designed Parameters
 
Parameter Value / Range
Pipe Outer Diameter 50mm – 500mm (customizable)
Wall Thickness 4mm – 40mm
Upsetting Force 300 – 2000 tons
Max Pipe Length 6 – 12 meters
Heating Method Induction / Natural Gas (optional)
Control System PLC + HMI Touchscreen
Hydraulic System 2–3-stage pressure control, cooling included
  • seamless pipe upsetter
  • api casting pipe upsetter machine
  • seamless api pipe upsetter
  • seamless api pipe upsetter

Pipe Applications:

 

 

  • Oil & Gas: Drill pipes, casing pipes, API tool joints

  • Mechanical Engineering: Forged shafts, rods, connecting components

  • Pressure Pipe Manufacturing: Ends for couplings or flanges

  • Pipeline Fabrication: High-strength end forming for heavy-duty pipes

 

 

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Hydraulic upsetter machine FAQs

Do I need heating before upsetting?

For thick-wall pipes or large diameters, yes. Heating reduces forming force and improves material plasticity.

Can one machine handle multiple pipe sizes?

Yes, by changing die sets and adjusting stroke/pressure settings.

Is upset forging better than welding joints?

Yes, upsetting strengthens the material without introducing welding heat-affected zones or metallurgical defects.

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