Do I need heating before upsetting?

For thick-wall pipes or large diameters, yes. Heating reduces forming force and improves material plasticity.

Can one machine handle multiple pipe sizes?

Yes, by changing die sets and adjusting stroke/pressure settings.

Is upset forging better than welding joints?

Yes, upsetting strengthens the material without introducing welding heat-affected zones or metallurgical defects.

Mesin Pengganggu Hidraulik

Pabrik Tabung Baja Karbon ERW

Mesin Tube Mill Compose

Mesin Pembentuk Gulungan Dingin

Jalur Pemotongan Kumparan Baja

Jalur Pemotongan Kumparan Baja Karbon

Gulungan Baja Dipotong Sesuai Panjang Garis

Peralatan Bantu dan Suku Cadang

Mesin Pengganggu Hidraulik

A mesin pengganggu hidrolik adalah mesin tempa atau pembentuk khusus yang digunakan untuk itu menambah diameter (kesal) ujung pipa, tabung, batang, atau batangan melalui kompresi aksial, biasanya dengan melamar gaya hidrolik bertekanan tinggi. Ini umumnya digunakan dalam industri seperti minyak & gas, konstruksi, dan manufaktur mekanik—terutama di produksi pipa bor, sambungan perkakas, dan ujung pipa bertekanan tinggi.

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Sertifikat produksi

Hydraulic Upsetting Machine – Product Description

A mesin pengganggu hidrolik adalah mesin tempa atau pembentuk khusus yang digunakan untuk itu menambah diameter (kesal) ujung pipa, tabung, batang, atau batangan melalui kompresi aksial, biasanya dengan melamar gaya hidrolik bertekanan tinggi. It's commonly used in industries such as oil & gas, construction, and mechanical manufacturing—especially in produksi pipa bor, sambungan perkakas, dan ujung pipa bertekanan tinggi.

Apa Fungsinya:

Mesin pengganggu hidrolik memperbesar diameter ujung tabung atau batang dengan cara mengaplikasikannya gaya hidrolik aksial sambil memegang benda kerja dalam cetakan tetap. Proses ini dikenal sebagai "menjengkelkan" dan digunakan untuk:

Siapkan ujung pipa untuk threading atau koneksi (misalnya, sambungan alat API)

Perkuat bagian sambungan untuk ketahanan beban mekanis yang lebih tinggi

Memastikan presisi dimensi sebelum pemesinan lebih lanjut

Fitur Utama Peralatan

Penjepit & Pemusatan Hidraulik: Memastikan cengkeraman pipa atau batang yang kuat dan otomatis selama penyetelan
Stroke Mengecewakan yang Dikendalikan Servo: Kontrol yang tepat terhadap jarak dan kekuatan yang mengganggu
Sistem Pemanas Induksi atau Gas: Pemanasan awal opsional pada ujung pipa sebelum melakukan pemasangan
Set Die yang Dapat Dipertukarkan: Untuk menangani berbagai diameter dan panjang pipa
Sistem Kontrol PLC: Memungkinkan preset catatan pukulan, gaya, waktu, dan produksi

Parameter yang Dirancang

Parameter	Nilai / Rentang
Diameter Luar Pipa	50mm – 500mm (customizable)
Ketebalan Dinding	4mm – 40mm
Kekuatan yang Mengecewakan	300 – 2000 tons
Panjang Pipa Maks	6 – 12 meters
Metode Pemanasan	Induksi / Gas Alam (opsional)
Sistem Pengendalian	Layar Sentuh PLC + HMI
Sistem Hidrolik	2–3-stage pressure control, cooling included

Aplikasi Pipa:

Minyak & Gas: Pipa bor, pipa casing, sambungan alat API
Teknik Mesin: Poros, batang, komponen penghubung yang ditempa
Pembuatan Pipa Tekanan: Berakhir untuk kopling atau flensa
Fabrikasi Pipa: Pembentukan ujung berkekuatan tinggi untuk pipa tugas berat

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FAQ mesin pengganggu hidrolik

Apakah saya perlu pemanasan sebelum membuat kesal?

Untuk pipa berdinding tebal atau diameter besar ya. Pemanasan mengurangi kekuatan pembentukan dan meningkatkan plastisitas material.

Bisakah satu mesin menangani berbagai ukuran pipa?

Ya, dengan mengubah set cetakan dan menyesuaikan pengaturan kayuhan/tekanan.

Apakah penempaan kesal lebih baik daripada sambungan las?

Ya, menjengkelkan memperkuat material tanpa menimbulkan zona yang terkena dampak panas pengelasan atau cacat metalurgi.

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