Pipe Inner Scarfing Remove Device for ERW Tube Mill

The Pipe Inner Scarfing Remove Device is designed for efficient inner weld bead removal in ERW tube mills. Available in mechanical and pneumatic types, it ensures smooth internal surfaces, stable performance, and easy operation. Widely used for carbon steel, galvanized, and stainless steel pipes, it helps improve pipe quality, coating adhesion, and overall production efficiency.

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Specifikimi
 
I/E/Të/Të Pipe Inner Scarfing Remove Device is a vital component of the ERW tube mill line, designed to remove the inner weld bead formed during high-frequency welding.

By accurately cutting and removing the internal bead, it ensures a smooth internal surface, improves coating quality, and enhances pipe performance in downstream applications such as fluid, gas, and structural use.

Hebei AIS Machinery offers two models to suit different production needs:
Mechanical Type dhe Pneumatic Type Inner Scarfing Devices.

  • Remove weld seam from round tube
  • Tips To Remove Weld From Tubing

1. Mechanical Type Inner Scarfing Device

Përshkrimi

I/E/Të/Të Mechanical Type Inner Scarfing Device adopts a precision manual mechanical feed system to control the cutting head position inside the welded tube.
It’s ideal for medium-speed ERW lines with fixed specifications, offering stable operation and long service life.

Device Mechanical type

Main Features

  • Stable mechanical control for consistent cutting performance

  • Manual adjustment of cutting depth and tool position

  • Simple structure, low maintenance, easy installation

  • No air or electrical power required

  • Suitable for carbon steel dhe galvanized steel pipes

Technical Range

  • • Pipe OD: 20 – 165 mm

  • • Wall Thickness: 0.8 – 5.0 mm

  • • Line Speed: up to 60 m/min

  • • Feed Control: Manual mechanical feed

  • • Material: Carbon steel / Galvanized steel

  • Structure of Internal Bead Removing Tool

Aplikacionet

Best for construction tube, furniture pipe, dhe general structural pipe production where pipe sizes remain stable.


2. Pneumatic Type Inner Scarfing Device

Përshkrimi

I/E/Të/Të Pneumatic Type Inner Scarfing Device uses compressed air to drive the cutting head feed and retract mechanism automatically.
It enables quick setup, higher precision, and improved safety—ideal for high-speed ERW tube mills ose frequently changing production.

Pneumatic type

Main Features

  • Pneumatic automatic feed and retract system

  • Quick tool positioning for size change

  • Adjustable air pressure ensures consistent bead removal

  • Smooth cutting and excellent surface finish

  • Suitable for carbon steel dhe stainless steel pipes

Technical Range

  • • Pipe OD: 25 – 325 mm

  • • Wall Thickness: 1.0 – 8.0 mm

  • • Air Pressure: 0.5 – 0.8 MPa

  • • Line Speed: up to 120 m/min

  • • Feed Control: Pneumatic automatic feed & retract

  • Pneumatic type1
  •  1.Cutter,  2. support,  3. cylinder, 4.roller,  5. roller,  6. impeder,7. pull rod,  8. air source feeding, 9.plate
  •  

Aplikacionet

Recommended for API pipe, boiler tube, precision structure pipe, dhe high-speed welded pipe lines that require clean, uniform internal surfaces.


3. Comparison Between Mechanical and Pneumatic Types

Veçori Mechanical Type Pneumatic Type
Drive System Manual mechanical feed Pneumatic automatic feed
Operation Manual adjustment Automatic control
Pipe OD Range 20–165 mm 25–325 mm
Shpejtësia e Prodhimit Medium (≤60 m/min) High (≤120 m/min)
Setup Time Longer Quick changeover
Maintenance Simple, low cost Slightly higher
Automation Level Basic Advanced
Recommended For Stable, fixed-size production High-speed, multi-size production

4. How to Choose the Right Device

Choose Mechanical Type if:

  • Production speed is moderate (below 60 m/min).

  • Pipe sizes are fixed or rarely changed.

  • You produce construction or furniture tubes.

  • You prefer simple operation and low maintenance cost.

Choose Pneumatic Type if:

  • Line speed is high (up to 120 m/min).

  • Pipe sizes change frequently.

  • You produce precision or API pipes.

  • You require automatic control and improved surface finish.


5. Advantages of AIS Inner Scarfing Systems

  • High precision and stable cutting performance

  • Improved internal surface quality and pipe roundness

  • Longer tool life with carbide or HSS cutting heads

  • Easy integration into existing ERW tube mills

  • Customizable design according to line speed and pipe size range


6. Related Equipment

  • Outer Scarfing Device – removes the external weld bead

  • Bead Winder / Chopper – collects and processes removed bead

  • ERW Tube Mill Line – complete production system for welded pipes

  • Flying Saw Cutting Machine – precise length cutting after welding


7. Typical Application Industries

  • ERW carbon steel pipe mills

  • Furniture tube production

  • Oil, gas, and water pipe lines

  • Mechanical structure tubing

  • API standard pipe manufacturing

 PAJISJET E LIDHJEVE

Ne ofrojmë të gjitha pajisjet për seksionin e hyrjes së mullirit të tubave:

Makinë me spirale

Një mbështjellës me kokë të vetme dhe të dyfishtë, pa mbështjellës, hidraulik dhe pneumatik

Qëroni dhe mbajeni poshtë krahun e rrotullës

Makinë rrafshim

Saldues automatik dhe gjysëm automatik dhe saldues i të pasmeve

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

Read More About scarfing insert

SEKSIONI PËR FUNDIM I MULLITIT TUBE

We provides all equipment to tube mill Finishing section:

1. Eddy current machine

2. Seam annealing machine

3. Straightener machine

4. Chamfer and end facer machine

5. Hydro Tester machine

6. Threading machine

7. Painting and oil machine

8. Automatic bundle and package machine

tube mill finishing section machine

PJESË KËMBIMI PËR TË ZGJEDHUR

Pjesët tona rezervë aplikohen:

1. Roller, Mould, Cr12, Cr12Mov material, D2,D3 material

2. Ferrite, Impeder, Fiberglass tube

3. HSS saw blades, TCT Saw blades, Friction saw blades

4. OD burr remove inserts, ID burr remover inserts

5. HF welder Induction Coil and other HF welder spare parts

6. Copper tube for induction Coil, PTFE pipe for Induction Coil

7. Mosfet, Boards

8. Steel pipe Strapping machine

9. Zinc Spray Machine, Zinc wire, Zinc spray gun

ferrite impeder hss tct saw blade

CERTIFIKATA JONË

Read More About what is a ferrite rod

SHËRBIMI JONË

Pse Na zgjidhni ne?

Teknologji lider, Cilësi e besueshme, Shërbim i shkëlqyer!

Dizajn i optimizuar, përzgjedhje e materialit me cilësi të lartë! 

Garancia e procesit të trajtimit termik!

Ingranazhet e pjerrëta spirale, bashkimi i marsheve të daulleve dhe karburizimi.

Shuarja e dhëmbëve të ingranazheve.

Sistemi i drejtuar është i qëndrueshëm, efikas dhe i veshur me zhurmë më të ulët.

Rezistent ndaj konsumit me precizion të lartë dhe jetë të gjatë të rrotullave.

Të gjitha torno makinerike, brazda kyçe janë të pozicionuara dhe të bluara me CNC.

ais machinery exhibition attend

Shërbimi ynë

Shërbimi para shitjes

1.  We can provide machine running videos for reference

2.  We will recommend the most suitable equipment according to the needs of customers

3.  We can provide the layout of the factory

4.  We welcome customers to visit our factory 

 

Shërbimi pas shitjes

1.Ne do ta dorëzojmë makinën dhe do t'i sigurojmë dokumentet në kohë për t'u siguruar që mund ta merrni makinën shpejt

2.Kur të përfundoni kushtet e përgatitjes, ekipi ynë i shpejtë dhe profesional i inxhinierëve të shërbimit pas shitjes do të shkojë në fabrikën tuaj për të instaluar makinën, do t'ju japë manualin e funksionimit dhe do të trajnojë punonjësin tuaj derisa ata të mund ta përdorin mirë makinën.

3.Ne ofrojmë një garanci njëvjeçare dhe mbështetje teknike gjatë gjithë jetës.

4. Stafi i trajnuar mirë dhe me përvojë duhet t'u përgjigjet të gjitha pyetjeve tuaja në anglisht dhe kinezisht

5 .24 orë për përgjigjen e inxhinierit.

6. Marrëdhënia juaj e biznesit me ne do të jetë konfidenciale për çdo palë të tretë.

Kontrolli i cilësisë

Ne kemi departamentin e vetëm të cilësisë, që sigurohet që materiali i lëndëve të para është i mirë dhe siguron që makina të funksionojë pa probleme.

ais machinery after service and quality control

 

 

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What is a Pipe Inner Scarfing Remove Device?

It’s a device used in ERW tube mills to remove the inner weld bead after welding, ensuring a smooth inner surface and better pipe quality.

What is the difference between mechanical and pneumatic types?

The mechanical type uses manual feed and is ideal for stable, medium-speed lines, while the pneumatic type uses air-driven automatic feed for high-speed, multi-size production.

What pipe sizes can it handle?

The device covers pipe diameters from 20 mm up to 325 mm, depending on the model and production line.

Can it be installed on an existing ERW tube mill?

Yes. Both types can be customized and easily integrated into new or existing ERW production lines.

What materials are suitable for this device?

It’s suitable for carbon steel, galvanized steel, and stainless steel welded pipes.

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