تراكم لفائف الشريط

مطحنة أنابيب الفولاذ الكربوني ERW

آلة طحن الأنابيب

آلة تشكيل اللفة الباردة

خط تقطيع لفائف الفولاذ

خط تقطيع لفائف الفولاذ الكربوني

خط قطع لفائف الفولاذ حسب الطول

المعدات المساعدة وقطع الغيار

Vertical Spiral Accumulator

ال Vertical Spiral Accumulator is an efficient strip storage system used in continuous production lines such as high-frequency ERW tube mills and slitting lines. Its main function is to provide temporary strip storage during coil changeover or welding, ensuring continuous, uninterrupted production.

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فيديو

مواصفة

✅ 1. Product Overview

🌀 2. Working Principle

The strip enters from the bottom and is guided upward along a spiral track for storage. It exits from the top while feeding the next stage. A frequency-controlled motor, along with tension sensors and a PLC system, regulates infeed and outfeed speeds, allowing for automated operation and tension balancing.

⚙️ 3. Technical Specifications (Example)

غرض	نطاق المواصفات
Accumulator Height	2 – 8 meters (customizable)
سمك الشريط	0.8 – 4.5 mm
عرض الشريط	200 – 800 mm
Storage Length	30 – 120 meters (depending on loops)
سرعة الخط	0 – 120 m/min
نظام التحكم	PLC + Inverter + Tension Sensor

🏗️ 4. Main Components

Spiral Guide Track – Guides strip in a vertical spiral motion for storage.
Entry/Exit Guide Systems – Ensures smooth strip entry and discharge.
Tension Control System – Balances strip tension during storage.
Drive Motor System – Controls strip speed via frequency inverter.
Safety Systems – Includes guards, limit switches, and emergency stops.

🔍 5. Comparison: Vertical Spiral vs. Disc Accumulator

ميزة	Vertical Spiral Accumulator	Disc Type Accumulator
Storage Capacity	High	Medium
Space Efficiency	Vertical structure, small footprint	Larger footprint
Structural Complexity	Higher complexity and cost	Simpler structure, moderate cost
Strip Stability	Very stable, guided path	Stable, shorter path
Automation Compatibility	Excellent, fully PLC controlled	High automation compatibility
Installation & Maintenance	Requires precision, complex setup	Simple installation and maintenance
Suitable Speed	Mid-to-high speed lines	Mid-speed lines

خاتمة: Vertical Spiral Accumulators are ideal for high-speed, high-capacity applications, while Disc Accumulators are more suited for compact, mid-speed setups.

🧭 6. Application Scenarios

ERW tube mills (for coil change buffering)
Slitting and cut-to-length lines
Cold roll forming lines
High-speed coating or pickling lines
Any continuous process requiring dynamic strip buffering

🎯 7. Selection Guide

معايير الاختيار	توصية
سرعة الخط	Use spiral type if over 80 m/min
Floor Space Constraints	Spiral is preferred if vertical space is available
Buffering Length	Choose spiral for long strip storage
Tension Control Requirements	Spiral offers better control
Budget Consideration	Disc type is more cost-effective for general use

معدات العلاقات

نحن نوفر جميع المعدات لقسم دخول مصنع الأنابيب:

سيارة ملفوفة

آلة فك اللفات ذات الرأس المفرد والمزدوج وآلة فك اللفات الهيدروليكية والهوائية

مقشرة وذراع تثبيت للأسفل

آلة التسوية

ماكينة قص و لحام أوتوماتيكية و نصف أوتوماتيكية

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

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ضمان عملية المعالجة الحرارية!

اقتران الترس المخروطي الحلزوني والترس الأسطواني والتكربن.

إخماد أسنان التروس.

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يتم وضع جميع المخرطات الآلية والأخاديد الرئيسية وطحنها بواسطة CNC.

ais machinery exhibition attend

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Vertical Spiral Accumulator FAQ

How much strip can a vertical spiral accumulator store?

depending on the number of spiral loops and height.

What space requirements does it have?

Vertical design requires a workshop height of at least 5 meters.

Can it perform automatic tension and speed adjustment?

Yes. With tension arms, PLC, and VFD, it supports fully automated tension and speed control.

Is it more expensive than disc accumulators?

Yes, generally higher in cost, but offers greater performance, capacity, and adaptability.

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