ストリップコイルアキュムレータ

ERW炭素鋼チューブミル

チューブミルマシン構成

冷間ロール成形機

スチールコイルスリッターライン

炭素鋼コイルスリッターライン

長さに合わせて切断された鋼コイル

補助装置およびスペアパーツ

Vertical Spiral Accumulator

その Vertical Spiral Accumulator is an efficient strip storage system used in continuous production lines such as high-frequency ERW tube mills and slitting lines. Its main function is to provide temporary strip storage during coil changeover or welding, ensuring continuous, uninterrupted production.

製品詳細

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製品詳細

ビデオ

仕様

✅ 1. Product Overview

🌀 2. Working Principle

The strip enters from the bottom and is guided upward along a spiral track for storage. It exits from the top while feeding the next stage. A frequency-controlled motor, along with tension sensors and a PLC system, regulates infeed and outfeed speeds, allowing for automated operation and tension balancing.

⚙️ 3. Technical Specifications (Example)

アイテム	仕様範囲
Accumulator Height	2 – 8 meters (customizable)
ストリップ厚さ	0.8 – 4.5 mm
ストリップ幅	200 – 800 mm
Storage Length	30 – 120 meters (depending on loops)
回線速度	0 – 120 m/min
制御システム	PLC + Inverter + Tension Sensor

🏗️ 4. Main Components

Spiral Guide Track – Guides strip in a vertical spiral motion for storage.
Entry/Exit Guide Systems – Ensures smooth strip entry and discharge.
Tension Control System – Balances strip tension during storage.
Drive Motor System – Controls strip speed via frequency inverter.
Safety Systems – Includes guards, limit switches, and emergency stops.

🔍 5. Comparison: Vertical Spiral vs. Disc Accumulator

Feature	Vertical Spiral Accumulator	Disc Type Accumulator
Storage Capacity	High	Medium
Space Efficiency	Vertical structure, small footprint	Larger footprint
Structural Complexity	Higher complexity and cost	Simpler structure, moderate cost
Strip Stability	Very stable, guided path	Stable, shorter path
Automation Compatibility	Excellent, fully PLC controlled	High automation compatibility
Installation & Maintenance	Requires precision, complex setup	Simple installation and maintenance
Suitable Speed	Mid-to-high speed lines	Mid-speed lines

結論: Vertical Spiral Accumulators are ideal for high-speed, high-capacity applications, while Disc Accumulators are more suited for compact, mid-speed setups.

🧭 6. Application Scenarios

ERW tube mills (for coil change buffering)
Slitting and cut-to-length lines
Cold roll forming lines
High-speed coating or pickling lines
Any continuous process requiring dynamic strip buffering

🎯 7. Selection Guide

Selection Criteria	Recommendation
回線速度	Use spiral type if over 80 m/min
Floor Space Constraints	Spiral is preferred if vertical space is available
Buffering Length	Choose spiral for long strip storage
Tension Control Requirements	Spiral offers better control
Budget Consideration	Disc type is more cost-effective for general use

関係機器

当社はチューブミル入口セクションに必要なすべての機器を提供します:

コイルカー

シングルヘッドおよびダブルヘッドアンコイラーと油圧式および空気圧式アンコイラー

ピーラーとロールアームの押さえ

平坦化機

自動および半自動せん断機と突合せ溶接機

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

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スパイラルベベルギア、ドラムギアカップリング、浸炭処理。

ギア歯の焼入れ。

駆動システムは安定性、効率性、装着性、低ノイズを実現。

高精度の耐摩耗性とローラーの長寿命。

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Vertical Spiral Accumulator FAQ

How much strip can a vertical spiral accumulator store?

depending on the number of spiral loops and height.

What space requirements does it have?

Vertical design requires a workshop height of at least 5 meters.

Can it perform automatic tension and speed adjustment?

Yes. With tension arms, PLC, and VFD, it supports fully automated tension and speed control.

Is it more expensive than disc accumulators?

Yes, generally higher in cost, but offers greater performance, capacity, and adaptability.

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