High-Precision Milling Saw for Cutting Pipes

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Tube Mill Machine Compose

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Milling Cutoff Saw with 2 saw blades Machine

Milling Cutting Saw Main Unit: This unit is used for precise cutting of pipe materials. It employs high-speed rotating tools to mill and cut pipes accurately, ensuring smooth and high-quality cutting surfaces. It is designed for thick-walled pipes and materials that require precision cutting.

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Milling Cutting Saw Main Unit: This unit is used for precise cutting of pipe materials. It employs high-speed rotating tools to mill and cut pipes accurately, ensuring smooth and high-quality cutting surfaces. It is designed for thick-walled pipes and materials that require precision cutting.
Feeding System: Includes conveyor belts, clamping devices, positioning systems, etc., to ensure the pipe material is precisely positioned for cutting.
Electrical Control System: Controls cutting speed, cutting position, and other parameters to ensure accurate operation and consistency.
Cooling System: Uses cutting fluid to help lower temperatures, reduce friction, and prevent excessive heat buildup during the cutting process. This also helps prolong the life of the tools.
Waste Material Handling System: Collects and processes waste materials generated during the cutting process, ensuring a clean and efficient work environment.
The pipe material is fed into the cutting area by the feeding system.
The milling cutting saw uses rotating cutting tools to mill and cut the pipe material. The process ensures that the cutting surface remains smooth and precise, with minimal burrs.
During the cutting process, a cooling fluid is applied to reduce the heat generated by the cutting action and to cool the tools, ensuring consistent performance.
After cutting, the finished pipe is conveyed to the next operation stage via the discharge system.

2. TË DHËNAT BAZË TË PROJEKTIMIT

Dizajni i linjës së propozuar bazohet në specifikimet e mëposhtme:

Parameter	Description
Pipe Specifications	Applicable Pipe Diameter: 168mm – 406mm; Wall Thickness: 1.5mm – 16.0mm
Cutting Speed	Adjustable based on material and pipe size, typically between 30-100 m/min
Cutting Precision	End Face Perpendicularity ±0.2mm, Cutting Smoothness ±0.5mm
Cutting Tool	TCT saw blade
Cooling System	Cutting fluid spraying system, adjustable fluid flow rate
Feeding System Speed	0-20m/min, depending on pipe size and cutting speed
Electrical Control System	PLC control system, with speed adjustment, parameter setting, fault diagnosis, etc.

3. Milling Saw Selection Guide

Item	Recommended Range	Notes
Pipe Diameter Range	Φ168 – Φ406mm	Match blade size with max pipe size
Max Wall Thickness	≤16.0mm (Carbon Steel)	Best for structural/general-purpose pipes
Blade Diameter Options	300mm/600mm / 800mm / 1000mm / 1250mm / 1600mm	Larger pipes require larger blades
Main Motor Power Range	55 – 160 kW	Depends on pipe size and cutting load
Line Cutting Speed	80 – 120 m/min	Works with servo-driven tracking system
Pipe Clamping	Pneumatic or hydraulic (double-sided)	Ensures stable cutting at high speed
Structure Type	Double TCT saw blade	Dual blade recommended for thick-wall pipes

4. Milling Cutting Saw vs. Cold Cutting Saw Performance Comparison

Feature	Milling Cutting Saw	Cold Cutting Saw
Cutting Method	Uses high-speed rotating tools for milling and cutting	Uses carbide saw blades for cold cutting
Cutting Precision	High precision, maintains smooth end face	High precision, suitable for thin-walled pipes
Applicable Materials	Suitable for medium to thick-walled pipes, especially steel and alloy steel pipes	Suitable for thin-walled pipes, especially stainless steel and aluminum alloys
Cutting Speed	Relatively slow, but suitable for thicker materials and stable cutting	Relatively fast, especially for high-volume production
Cutting Surface Quality	Smooth surface, high precision, but may have minor cutting marks	Smooth surface, but may have saw-tooth marks
Tool Wear	High-speed steel or carbide tools, wear-resistant	Carbide tools, may wear out quickly at high cutting speeds
Applicable Pipe Specifications	Suitable for thick-walled pipes, standard wall thickness pipes	Suitable for thin-walled pipes
Post-Cutting Treatment	Minimal post-processing required	May require post-processing, such as deburring
Cooling System	Uses cutting fluid, maintaining tool life and temperature control	No cooling fluid used, temperature control may be poorer during cutting

CERTIFIKATA JONË

Milling Saw Cutoff FAQs

What materials can be cut using a Milling Cutting Saw?

Milling cutting saws are ideal for cutting medium to thick-walled pipes, especially those made of steel, alloy steel, or other hard materials. They are particularly effective for high-strength materials and thick-walled pipes.

How does the cutting speed of a Milling Cutting Saw compare to a Cold Cutting Saw?

Pipe diameter below 168mm we suggest choose cold saw, over 168mm we suggest choose milling saw

Is a cooling system required for a Milling Cutting Saw?

Yes, a cooling system is essential for a milling cutting saw to prevent the tools from overheating and to reduce the friction and heat generated during cutting. This helps maintain the performance and longevity of the cutting tools.

Can a Milling Cutting Saw handle complex cuts?

Yes, a milling cutting saw can handle more complex cuts, such as angled or special-profile cuts, with high precision, making it ideal for applications requiring detailed and intricate cutting.

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