Milling Cutoff Saw with 2 saw blades Machine

Milling Cutting Saw Main Unit: This unit is used for precise cutting of pipe materials. It employs high-speed rotating tools to mill and cut pipes accurately, ensuring smooth and high-quality cutting surfaces. It is designed for thick-walled pipes and materials that require precision cutting.

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  • Milling Cutting Saw Main Unit: This unit is used for precise cutting of pipe materials. It employs high-speed rotating tools to mill and cut pipes accurately, ensuring smooth and high-quality cutting surfaces. It is designed for thick-walled pipes and materials that require precision cutting.

  • Feeding System: Includes conveyor belts, clamping devices, positioning systems, etc., to ensure the pipe material is precisely positioned for cutting.

  • Electrical Control System: Controls cutting speed, cutting position, and other parameters to ensure accurate operation and consistency.

  • Cooling System: Uses cutting fluid to help lower temperatures, reduce friction, and prevent excessive heat buildup during the cutting process. This also helps prolong the life of the tools.

  • Waste Material Handling System: Collects and processes waste materials generated during the cutting process, ensuring a clean and efficient work environment.

  • The pipe material is fed into the cutting area by the feeding system.

  • The milling cutting saw uses rotating cutting tools to mill and cut the pipe material. The process ensures that the cutting surface remains smooth and precise, with minimal burrs.

  • During the cutting process, a cooling fluid is applied to reduce the heat generated by the cutting action and to cool the tools, ensuring consistent performance.

  • After cutting, the finished pipe is conveyed to the next operation stage via the discharge system.

 

 

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2. DATA DESAIN DASAR


Desain jalur yang diusulkan didasarkan pada spesifikasi berikut:

Parameter Description
Pipe Specifications Applicable Pipe Diameter: 168mm – 406mm; Wall Thickness: 1.5mm – 16.0mm
Cutting Speed Adjustable based on material and pipe size, typically between 30-100 m/min
Cutting Precision End Face Perpendicularity ±0.2mm, Cutting Smoothness ±0.5mm
Cutting Tool TCT saw blade
Cooling System Cutting fluid spraying system, adjustable fluid flow rate
Feeding System Speed 0-20m/min, depending on pipe size and cutting speed
Electrical Control System PLC control system, with speed adjustment, parameter setting, fault diagnosis, etc.

 

      • TCT SAW BLADE
      • TCT SAW BLADE USE AT MILLING SAW

 

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  • AIS MACHINERY ERW TUBE CUTTING

 

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3. Milling Saw Selection Guide

Item

Recommended Range

Notes

Pipe Diameter Range

Φ168 – Φ406mm

Match blade size with max pipe size

Max Wall Thickness

≤16.0mm (Carbon Steel)

Best for structural/general-purpose pipes

Blade Diameter Options

300mm/600mm / 800mm / 1000mm / 1250mm / 1600mm

Larger pipes require larger blades

Main Motor Power Range

55 – 160 kW

Depends on pipe size and cutting load

Line Cutting Speed

80 – 120 m/min

Works with servo-driven tracking system

Pipe Clamping

Pneumatic or hydraulic (double-sided)

Ensures stable cutting at high speed

Structure Type

Double TCT saw blade 

Dual blade recommended for thick-wall pipes

 

4. Milling Cutting Saw vs. Cold Cutting Saw Performance Comparison

Feature Milling Cutting Saw Cold Cutting Saw
Cutting Method Uses high-speed rotating tools for milling and cutting Uses carbide saw blades for cold cutting
Cutting Precision High precision, maintains smooth end face High precision, suitable for thin-walled pipes
Applicable Materials Suitable for medium to thick-walled pipes, especially steel and alloy steel pipes Suitable for thin-walled pipes, especially stainless steel and aluminum alloys
Cutting Speed Relatively slow, but suitable for thicker materials and stable cutting Relatively fast, especially for high-volume production
Cutting Surface Quality Smooth surface, high precision, but may have minor cutting marks Smooth surface, but may have saw-tooth marks
Tool Wear High-speed steel or carbide tools, wear-resistant Carbide tools, may wear out quickly at high cutting speeds
Applicable Pipe Specifications Suitable for thick-walled pipes, standard wall thickness pipes Suitable for thin-walled pipes
Post-Cutting Treatment Minimal post-processing required May require post-processing, such as deburring
Cooling System Uses cutting fluid, maintaining tool life and temperature control No cooling fluid used, temperature control may be poorer during cutting
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Milling Saw Cutoff FAQs

What materials can be cut using a Milling Cutting Saw?

Milling cutting saws are ideal for cutting medium to thick-walled pipes, especially those made of steel, alloy steel, or other hard materials. They are particularly effective for high-strength materials and thick-walled pipes.

How does the cutting speed of a Milling Cutting Saw compare to a Cold Cutting Saw?

Pipe diameter below 168mm we suggest choose cold saw, over 168mm we suggest choose milling saw

Is a cooling system required for a Milling Cutting Saw?

Yes, a cooling system is essential for a milling cutting saw to prevent the tools from overheating and to reduce the friction and heat generated during cutting. This helps maintain the performance and longevity of the cutting tools.

Can a Milling Cutting Saw handle complex cuts?

Yes, a milling cutting saw can handle more complex cuts, such as angled or special-profile cuts, with high precision, making it ideal for applications requiring detailed and intricate cutting.

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