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Milling Cutting Saw Main Unit: This unit is used for precise cutting of pipe materials. It employs high-speed rotating tools to mill and cut pipes accurately, ensuring smooth and high-quality cutting surfaces. It is designed for thick-walled pipes and materials that require precision cutting.
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Feeding System: Includes conveyor belts, clamping devices, positioning systems, etc., to ensure the pipe material is precisely positioned for cutting.
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Electrical Control System: Controls cutting speed, cutting position, and other parameters to ensure accurate operation and consistency.
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Cooling System: Uses cutting fluid to help lower temperatures, reduce friction, and prevent excessive heat buildup during the cutting process. This also helps prolong the life of the tools.
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Waste Material Handling System: Collects and processes waste materials generated during the cutting process, ensuring a clean and efficient work environment.
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The pipe material is fed into the cutting area by the feeding system.
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The milling cutting saw uses rotating cutting tools to mill and cut the pipe material. The process ensures that the cutting surface remains smooth and precise, with minimal burrs.
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During the cutting process, a cooling fluid is applied to reduce the heat generated by the cutting action and to cool the tools, ensuring consistent performance.
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After cutting, the finished pipe is conveyed to the next operation stage via the discharge system.
2. DATI DI PROGETTAZIONE DI BASE
La progettazione della linea proposta si basa sulle seguenti specifiche:
Parameter |
Description |
Pipe Specifications |
Applicable Pipe Diameter: 168mm – 406mm; Wall Thickness: 1.5mm – 16.0mm |
Cutting Speed |
Adjustable based on material and pipe size, typically between 30-100 m/min |
Cutting Precision |
End Face Perpendicularity ±0.2mm, Cutting Smoothness ±0.5mm |
Cutting Tool |
TCT saw blade |
Cooling System |
Cutting fluid spraying system, adjustable fluid flow rate |
Feeding System Speed |
0-20m/min, depending on pipe size and cutting speed |
Electrical Control System |
PLC control system, with speed adjustment, parameter setting, fault diagnosis, etc. |
3. Milling Saw Selection Guide
Item
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Recommended Range
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Notes
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Pipe Diameter Range
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Φ168 – Φ406mm
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Match blade size with max pipe size
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Max Wall Thickness
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≤16.0mm (Carbon Steel)
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Best for structural/general-purpose pipes
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Blade Diameter Options
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300mm/600mm / 800mm / 1000mm / 1250mm / 1600mm
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Larger pipes require larger blades
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Main Motor Power Range
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55 – 160 kW
|
Depends on pipe size and cutting load
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Line Cutting Speed
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80 – 120 m/min
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Works with servo-driven tracking system
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Pipe Clamping
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Pneumatic or hydraulic (double-sided)
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Ensures stable cutting at high speed
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Structure Type
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Double TCT saw blade
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Dual blade recommended for thick-wall pipes
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4. Milling Cutting Saw vs. Cold Cutting Saw Performance Comparison
Feature |
Milling Cutting Saw |
Cold Cutting Saw |
Cutting Method |
Uses high-speed rotating tools for milling and cutting |
Uses carbide saw blades for cold cutting |
Cutting Precision |
High precision, maintains smooth end face |
High precision, suitable for thin-walled pipes |
Applicable Materials |
Suitable for medium to thick-walled pipes, especially steel and alloy steel pipes |
Suitable for thin-walled pipes, especially stainless steel and aluminum alloys |
Cutting Speed |
Relatively slow, but suitable for thicker materials and stable cutting |
Relatively fast, especially for high-volume production |
Cutting Surface Quality |
Smooth surface, high precision, but may have minor cutting marks |
Smooth surface, but may have saw-tooth marks |
Tool Wear |
High-speed steel or carbide tools, wear-resistant |
Carbide tools, may wear out quickly at high cutting speeds |
Applicable Pipe Specifications |
Suitable for thick-walled pipes, standard wall thickness pipes |
Suitable for thin-walled pipes |
Post-Cutting Treatment |
Minimal post-processing required |
May require post-processing, such as deburring |
Cooling System |
Uses cutting fluid, maintaining tool life and temperature control |
No cooling fluid used, temperature control may be poorer during cutting |
IL NOSTRO CERTIFICATO
