Zinc Wire for ERW Steel Pipes

Zinc wire is a highly pure metal wire (purity up to 99.9%) produced through precision melting and wire-drawing processes.
With excellent corrosion resistance, low melting temperature, and strong adhesion, zinc wire is widely used in thermal spray coating, galvanizing repair, and anti-corrosion protection for steel structures and ERW steel pipes.

We supply zinc wire in multiple diameters:
1.2 mm – 2.5 mm – 3.17 mm – 4.0 mm (custom available).
Packaging options: coils, drums, spools.

Why Zinc Wire Is Important for ERW Steel Pipes

Although zinc wire is not directly used during ERW pipe forming or HF welding, it plays a key role in protecting ERW pipes after production.
ERW pipes used in outdoor, marine, and industrial environments require strong anti-corrosion protection. Thermal zinc spraying is one of the most effective solutions.

Using zinc wire helps:

• • Improve corrosion resistance of ERW pipes

• • Protect welding seam areas

• • Repair cut edges after forming

• • Replace or reinforce hot-dip galvanizing

• • Extend service life in harsh environments

This makes zinc wire essential for pipe manufacturers, coating contractors, and steel fabricators.

Main Applications of Zinc Wire

1. Thermal Zinc Spraying (Metallizing)

Melted zinc wire is sprayed onto ERW pipe surfaces to create a uniform protective coating.
Suitable for:

• Structural ERW pipes

• Mechanical tubing

• Construction pipes

• Marine or offshore pipes

• Pipeline supports & brackets

2. Galvanizing Repair for ERW Pipes

After cutting, welding, or fabricating ERW pipes, the original zinc coating may be damaged.
Zinc wire is used for:

• Weld seam repair

• Heat-affected zone protection

• Edge and corner coating

• Touch-up on hot-dip galvanized pipes

3. Anti-Corrosion Coating for Heavy-Duty Projects

Zinc-sprayed ERW pipes are widely used in:

• Bridges

• Petrochemical plants

• Power industry

• Solar and wind power structures

• Marine construction

• Fencing & poles

• 

Material & Technical Specifications

• Öğe	Şartname
  Malzeme	High-purity Zinc ≥99.9%
  Diameter Range	1.2 mm / 1.6 mm / 2.0 mm / 2.5 mm / 3.17 mm / 4.0 mm
  Melting Point	419°C
  Density	7.14 g/cm³
  Tensile Strength	110–150 MPa
  Surface	Smooth, bright, oxidation-resistant
  Packaging	Spool / Coil / Drum
  Applicable Processes	Arc Spray, Flame Spray
  Main Application	ERW pipe coating & galvanizing repair

These specifications ensure stable feeding in arc spray and flame spray equipment.

Advantages of Our Zinc Wire

• Uniform wire diameter → smooth spraying

• High purity zinc → stronger corrosion resistance

• Fast melting & high adhesion → firm coating on ERW pipes

• Low consumption → cost-effective coating solution

• Compatible with all thermal spray guns

Why ERW Pipe Manufacturers Choose Zinc Wire Coating

Compared with hot-dip galvanizing, thermal zinc spraying offers:
✔ Better adhesion on weld seams
✔ Lower heat influence on pipe structure
✔ No distortion of thin-wall ERW pipes
✔ Easy on-site coating and repair
✔ Longer anti-corrosion life when combined with paint or epoxy

1. Bölüm Ekipmanlarına Giriş
2.  
3. 1. Bobin arabası ve depolama
4. 2. Tek ve Çift Kafa Rulo Açma Makinesi ve Hidrolik ve Pnömatik Rulo Açma Makinesi
5. 3. Soyun ve rulo kolunu basılı tutun
6. 4.Düzleştirme Makinesi
7. 5. Otomatik ve Yarı Otomatik Kesme ve Kaynak Makinesi
8. 6. Dikey Kafes Akümülatörü ve Yatay Döngü Akümülatörü ve İniş Yatay Spiral Döngü Akümülatörü
   

1.  
2. 1. Eddy akımı makinesi
3. 2. Seam annealing machine
   
4. 3. Straightener machine
   
5. 4. Chamfer and end facer machine
   
6. 5. Hydro Tester machine
   
7. 6. Threading machine
   
8. 7. Painting and oil machine
   
9. 8. Automatic bundle and package machine

1.  
2. 1. Silindirler, Kalıplar, Kalıplar, D2, D3 malzemesi seçilecek
3. 2. Ferrite, Impeder, Fiberglass tube
   
4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
   
5. 4. OD burr remove inserts, ID burr remover inserts
   
6. 5. HF welder Induction Coil and other HF welder spare parts
   
7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
   
8. 7. Mosfet, Boards
   
9. 8. Steel pipe Strapping machine
   
10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

1. Neden Bizi Seçmelisiniz?
   

2. 1.Önde Gelen Teknoloji, Güvenilir Kalite, Mükemmel Hizmet! Optimize Edilmiş Tasarım, Yüksek kaliteli malzeme seçimi!  Isıl işlem prosesi garantisi!

3. 2.Spiral konik dişli, tambur dişli bağlantısı ve karbürizasyon. Dişlilerin su verilmesi. Sürüş sistemi daha az gürültüyle daha stabil, verimli ve giyilebilir hale getirildi.

4. 3. Yüksek hassasiyetli aşınma direnci ve takımların uzun ömrü. Tüm makine Torna tezgahlarında, Kama Yivleri CNC ile konumlandırılmış ve frezelenmiştir.

5. 4. Kalite departmanı hammaddelerin kalitesinden emin olur ve makinenin mükemmel çalışmasını sağlar.

Satış sonrası servis

1. 1.Makine test çalıştırma videoları sevkiyattan önce müşteriye sağlanacaktır.
2. 2.Çevrimiçi teknik destek TAM ASANSÖR ÜCRETSİZ.
   
3. 3.Professional engineers team to install the machine,  train your employee well.
   
4. 4.Bir yıl garanti ve ömür boyu teknik destek.
   
5. Mühendisin yanıt vermesi için 5.24 saat.
   
6. 6.Bizimle olan ticari ilişkiniz üçüncü şahıslarla gizli kalacaktır.
7. 7.  We welcome customers to visit our factory anytime.