Описание продукта
✅ 1. Introduction
The Induction Coil is a critical component in a High Frequency (HF) Welding Machine, primarily used for pipe and tube welding. It generates a high-frequency electromagnetic field that induces eddy currents in the pipe's edges, causing them to heat up and fuse under pressure—without direct contact.
✅ 2. Подробная информация о продукте
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Product Name: Induction Coil / Welding Coil
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Приложение: Seam welding of steel, stainless steel, aluminum, and copper tubes or profiles
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Frequency Range: 100 kHz – 800 kHz (typically)
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Cooling Type: Water-cooled (inner copper tube or spiral structure)
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Compatibility: Solid-state and vacuum tube HF welders
✅ 3. Main Components
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Induction Loop / Copper Coil – Forms the electromagnetic field
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Cooling Tube – Circulates water to prevent overheating
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Support Housing – Provides insulation and structural integrity
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Connection Terminals – Interface with the HF generator
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Ferrite Cores (optional) – Improve magnetic field focus and efficiency
✅ 4. Comparison of Induction Coil Types for HF Welding
Coil Type |
Structural Features |
Application Scenarios |
Advantages |
Disadvantages |
Spiral Coil |
Multiple turns of round or oval copper tube |
Small to medium pipe diameters |
Uniform heating, widely applicable |
Less efficient for large-diameter pipes |
U-Shaped Coil |
U-shape copper tube, open side faces weld seam |
Medium-diameter pipes, focused heating |
Focused seam heating, fast welding |
Limited heating area, needs precise alignment |
Saddle-Type Coil |
Shaped like a saddle to fit the pipe contour |
Large-diameter or shaped tubes |
Wide heating area, suitable for irregular shapes |
Complex design, higher cost |
Ferrite Core Coil |
With ferrite cores to enhance magnetic focusing |
High-efficiency HF welding |
Increases heating efficiency, reduces energy loss |
Ferrite is fragile, requires careful handling |
Adjustable Coil |
Adjustable structure to fit various pipe sizes |
Multi-size production lines |
Highly flexible and versatile |
Complex structure, requires experienced handling |
📌 Selection Tips
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Small pipes (<50 mm): Spiral coil is recommended for its simplicity and cost-effectiveness.
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Medium pipes (50–150 mm): U-shaped coils offer efficient, focused heating.
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Large or irregular pipes (>150 mm): Saddle coils cover a wider area and handle complex profiles.
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High-efficiency requirements: Ferrite core coils help reduce energy loss and improve heat focus.
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Versatile production lines: Adjustable coils are ideal for lines requiring flexibility in pipe diameters.
✅ 5. Working Principle
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The HF generator sends current to the induction coil.
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A strong high-frequency magnetic field is created around the coil.
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As the pipe passes through the coil, eddy currents are induced at the edge surfaces.
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These currents generate localized heat at the pipe’s seam (skin effect + proximity effect).
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When the pipe edges reach the fusion point, squeeze rollers press them together to form a solid weld without filler material.
✅ 6. Technical Parameters (Typical Values)
Parameter |
Value Range |
Frequency Range |
100 – 800 kHz |
Input Power Capacity |
50 – 600 kW (depends on system) |
Coil Inner Diameter |
20 mm – 300 mm (customizable) |
Coil Type |
Spiral, U-shape, Saddle, or Custom Form |
Cooling Method |
Water Cooling (2–5 L/min) |
Max Operating Temperature |
~200–300°C (with active cooling) |
Coil Material |
High-purity copper with insulation |
✅ 7. Summary
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The induction coil is a key part of HF welding, enabling non-contact, high-speed seam welding for pipe production.
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Coil shape and size are customizable to match pipe diameter and welding specifications.
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High durability, excellent thermal conductivity, and magnetic field efficiency are critical for stable, continuous production.
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Proper cooling and maintenance significantly extend coil life and welding consistency.
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- 1. Coil car and Storage
- 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
- 3.Peeler and hold down roll arm
- 4.Flattening Machine
- 5.Automatic and Semi Auto Shearer & Butt Welder
- 6.Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator


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- 1. Машина вихретокового контроля
- 2. Seam annealing machine
- 3. Straightener machine
- 4. Chamfer and end facer machine
- 5. Hydro Tester machine
- 6. Threading machine
- 7. Painting and oil machine
- 8. Automatic bundle and package machine


Spare Parts and Consumble Parts
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- 1. Rollers, Moulds, Dies, D2,D3 material to choose
- 2. Ferrite, Impeder, Fiberglass tube
- 3. HSS saw blades, TCT Saw blades, Friction saw blades
- 4. OD burr remove inserts, ID burr remover inserts
- 5. HF welder Induction Coil and other HF welder spare parts
- 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
- 7. Mosfet, Boards
- 8. Steel pipe Strapping machine
- 9. Zinc Spray Machine, Zinc wire, Zinc spray gun


- Почему стоит выбрать нас?
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1.Leading Technology, Reliable Quality, Excellent Service! Оптимизированный дизайн, выбор высококачественных материалов! Гарантия процесса термообработки!
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2.Spiral bevel gear, drum gear coupling and carburization. Закалка зубьев шестерен. Приводная система стабильна, эффективна и удобна в использовании с низким уровнем шума.
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3.High precision wear resisting and Long life of toolings. Все токарные станки, шпоночные пазы позиционируются и фрезеруются с помощью ЧПУ.
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4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.

Послепродажное обслуживание
- 1.Machine test running videos will supply to customer before shipment.
- 2.Online techenical support WHOLE LIFT FREE.
- 3.Professional engineers team to install the machine, train your employee well.
- 4.One year warranty and life-long technical support.
- 5,24 часа на ответ инженера.
- 6.Ваши деловые отношения с нами будут конфиденциальны для любых третьих лиц.
- 7. We welcome customers to visit our factory anytime.
