Produktbeschreibung
1. Overview & Working Principle 🛠️
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Funktion: The Milling Saw—also called a profile milling flying saw—is mounted at the end of a longitudinal welded steel pipe production line. It precisely cuts continuously moving pipes to produce clean, burr-free ends.
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Structure: Equipped with a servo-driven tracking system that synchronizes with pipe motion, it performs cold, profile milling cuts to deliver smooth, highly accurate cut faces.
2. Features & Components
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Tracking System
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Driven by a servo motor and using roller-speed measurement, it continuously monitors pipe velocity.
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Controlled via an S-curve trajectory to achieve smooth, fine-tuned positioning of the saw head and precise cut locations.
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Milling Cutting System
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Betriebsmodus
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Functions as a "flying saw": the cutter head moves along with the pipe, enabling high-speed cutting without stopping production.
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Uses carbide or HSS blades to achieve cool, spark-free, low-noise operation while preserving pipe properties.
3. Typical Technical Specifications
| Parameter |
Typical Values / Notes |
| Rohrdurchmesser |
Typical range: Ø 16 mm to Ø 1000 mm (model-dependent) |
| Schnittgeschwindigkeit |
Commonly up to 80 m/min; some models exceed this |
| Schnitttoleranz |
Meets British BS standards; high dimensional precision |
| Cut-Face Quality |
Smooth and burr-free; typically requires no secondary chamfering |
| Blade Material |
High-speed steel (HSS), tungsten carbide tipped (TCT), etc. |
| Drive System |
Servo motors + multi-axis control (e.g. via controllers like Trio MC206) |
| Cutting Mode |
Dry cutting or wet cutting options available |
4. Advantages
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High Precision: Combined with servo tracking and S-curve control, it meets international standards for cut positioning.
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Excellent Cut Quality: Cold cutting produces smooth, burr-free ends without secondary finishing.
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High Efficiency: Flying saw capability enables continuous operation without stopping the pipe line.
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Low Noise & Dust: Cold cuts significantly reduce sparks and dust, creating a cleaner work environment.
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Advanced Control: Multi-axis coordination and quality servo drives offer easy settings and tuning.
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5. Daily Maintenance Tips
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Blade Care
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Regularly inspect blade wear and replace or regrind as needed to maintain quality.
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Use recommended blade materials (HSS, TCT); avoid substandard blades that can damage pipes or equipment.
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Drive & Servo System
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Check cables, connectors, and sensors; remove dust, tighten fittings, and lubricate gears and rollers periodically.
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Hydraulic & Pneumatic Systems
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If equipped with wet cutting or air-control systems, inspect fluid, hoses, valves, and filters; clean regularly.
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Control System Diagnostics
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Cleaning & Housekeeping
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Tool Setup Calibration
6. Summary
A profile milling flying saw for longitudinally welded steel pipes combines cold milling, servo tracking, and multi-axis control—ideal for high-speed, high-precision cutting. Its key benefits include burr-free cut faces, continuous production, efficient operation, and a cleaner work environment. To maintain performance and longevity, monitor blade condition, servo/control systems, cleanliness, lubrication, and alignment. Proper upkeep ensures consistent product quality and extends machine life. Let me know if you’d like actual model specs or a maintenance manual!
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Abschnitt Ausrüstung eingeben
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- 1. Spulenwagen und Lagerung
- 2. Einzel- und Doppelkopf-Abwickler sowie hydraulische und pneumatische Abwickler
- 3. Schälen und Walzenarm festhalten
- 4. Flachpresse
- 5. Automatische und halbautomatische Scheren- und Stumpfschweißmaschine
- 6. Vertikaler Käfigspeicher & Horizontaler Schleifenspeicher & Horizontaler Spiralschleifenspeicher


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- 1. Wirbelstrommaschine
- 2. Seam annealing machine
- 3. Straightener machine
- 4. Chamfer and end facer machine
- 5. Hydro Tester machine
- 6. Threading machine
- 7. Painting and oil machine
- 8. Automatic bundle and package machine


Ersatzteile und Verbrauchsmaterialien
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- 1. Walzen, Formen, Matrizen, D2- und D3-Materialien zur Auswahl
- 2. Ferrite, Impeder, Fiberglass tube
- 3. HSS saw blades, TCT Saw blades, Friction saw blades
- 4. OD burr remove inserts, ID burr remover inserts
- 5. HF welder Induction Coil and other HF welder spare parts
- 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
- 7. Mosfet, Boards
- 8. Steel pipe Strapping machine
- 9. Zinc Spray Machine, Zinc wire, Zinc spray gun


- Warum uns wählen?
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1. Führende Technologie, zuverlässige Qualität, exzellenter Service! Optimiertes Design, hochwertige Materialauswahl! Garantie des Wärmebehandlungsprozesses!
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2. Spiralverzahnung, Trommelkupplung und Aufkohlung. Abschrecken der Zahnräder. Angetriebenes System stabil, effizient und tragbar mit geringerer Geräuschentwicklung.
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3. Hohe Präzision, Verschleißfestigkeit und lange Lebensdauer der Werkzeuge. Alle Drehmaschinen und Schlüsselnuten werden CNC-gefräst und positioniert.
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4. Die Qualitätsabteilung stellt die Qualität der Rohstoffe sicher und gewährleistet einen einwandfreien Maschinenlauf.

Kundendienst
- 1. Vor dem Versand werden dem Kunden Videos von Maschinentests zur Verfügung gestellt.
- 2. Technischer Online-Support KOMPLETTER AUFZUG KOSTENLOS.
- 3.Professional engineers team to install the machine, train your employee well.
- 4. Ein Jahr Garantie und lebenslanger technischer Support.
- 5,24 Stunden für die Antwort des Technikers.
- 6. Ihre Geschäftsbeziehung mit uns wird gegenüber Dritten vertraulich behandelt.
- 7. We welcome customers to visit our factory anytime.
