Copy Milling Machine for Precision Cutting

ERW Carbon Steel Tube Mill

Tube Mill Machine Compose

Cold Roll Forming Machine

Steel Coil Slitting Line

Carbon Steel Coil Slitting Line

Steel Coil Cut To Length Line

Auxiliary Equipment And Spare Parts

Milling Saw

Function: The Milling Saw—also called a profile milling flying saw—is mounted at the end of a longitudinal welded steel pipe production line. It precisely cuts continuously moving pipes to produce clean, burr-free ends.

Structure: Equipped with a servo-driven tracking system that synchronizes with pipe motion, it performs cold, profile milling cuts to deliver smooth, highly accurate cut faces.

Product Details

Contact Now

Product Details

Video

Product Description

1. Overview & Working Principle 🛠️

Function: The Milling Saw—also called a profile milling flying saw—is mounted at the end of a longitudinal welded steel pipe production line. It precisely cuts continuously moving pipes to produce clean, burr-free ends.
Structure: Equipped with a servo-driven tracking system that synchronizes with pipe motion, it performs cold, profile milling cuts to deliver smooth, highly accurate cut faces.

2. Features & Components

Tracking System
- Driven by a servo motor and using roller-speed measurement, it continuously monitors pipe velocity.
- Controlled via an S-curve trajectory to achieve smooth, fine-tuned positioning of the saw head and precise cut locations.
Milling Cutting System
- Automatically adjusts the cutting trajectory based on pipe cross-section (round or square).
- Employs multi-axis synchronized control to cut pipes cleanly—even for complex geometries.
Operation Mode
- Functions as a "flying saw": the cutter head moves along with the pipe, enabling high-speed cutting without stopping production.
- Uses carbide or HSS blades to achieve cool, spark-free, low-noise operation while preserving pipe properties.

3. Typical Technical Specifications

Parameter	Typical Values / Notes
Pipe Diameter	Typical range: Ø 16 mm to Ø 1000 mm (model-dependent)
Cutting Speed	Commonly up to 80 m/min; some models exceed this
Cutting Tolerance	Meets British BS standards; high dimensional precision
Cut-Face Quality	Smooth and burr-free; typically requires no secondary chamfering
Blade Material	High-speed steel (HSS), tungsten carbide tipped (TCT), etc.
Drive System	Servo motors + multi-axis control (e.g. via controllers like Trio MC206)
Cutting Mode	Dry cutting or wet cutting options available

4. Advantages

High Precision: Combined with servo tracking and S-curve control, it meets international standards for cut positioning.
Excellent Cut Quality: Cold cutting produces smooth, burr-free ends without secondary finishing.
High Efficiency: Flying saw capability enables continuous operation without stopping the pipe line.
Low Noise & Dust: Cold cuts significantly reduce sparks and dust, creating a cleaner work environment.
Advanced Control: Multi-axis coordination and quality servo drives offer easy settings and tuning.

5. Daily Maintenance Tips

Blade Care
- Regularly inspect blade wear and replace or regrind as needed to maintain quality.
- Use recommended blade materials (HSS, TCT); avoid substandard blades that can damage pipes or equipment.
Drive & Servo System
- Check cables, connectors, and sensors; remove dust, tighten fittings, and lubricate gears and rollers periodically.
Hydraulic & Pneumatic Systems
- If equipped with wet cutting or air-control systems, inspect fluid, hoses, valves, and filters; clean regularly.
Control System Diagnostics
- Monitor servo controllers for alarms; back up motion profiles, cutting parameters, and system data frequently.
Cleaning & Housekeeping
- Maintain a tidy workspace, remove debris promptly, and ensure cooling or exhaust systems are unobstructed.
Tool Setup Calibration
- Regularly calibrate tool alignment and fixture positioning to preserve cut accuracy; perform synchronous tracking calibration.

6. Summary

A profile milling flying saw for longitudinally welded steel pipes combines cold milling, servo tracking, and multi-axis control—ideal for high-speed, high-precision cutting. Its key benefits include burr-free cut faces, continuous production, efficient operation, and a cleaner work environment. To maintain performance and longevity, monitor blade condition, servo/control systems, cleanliness, lubrication, and alignment. Proper upkeep ensures consistent product quality and extends machine life. Let me know if you’d like actual model specs or a maintenance manual!

Enter Section Equipments
1. Coil car and Storage
2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
3.Peeler and hold down roll arm
4.Flattening Machine
5.Automatic and Semi Auto Shearer & Butt Welder
6.Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

Read More About impeder rod

Spare Parts and Consumble Parts

1. Rollers, Moulds, Dies, D2,D3 material to choose
2. Ferrite, Impeder, Fiberglass tube
3. HSS saw blades, TCT Saw blades, Friction saw blades
4. OD burr remove inserts, ID burr remover inserts
5. HF welder Induction Coil and other HF welder spare parts
6. Copper tube for induction Coil, PTFE pipe for Induction Coil
7. Mosfet, Boards
8. Steel pipe Strapping machine
9. Zinc Spray Machine, Zinc wire, Zinc spray gun

Read More About impeder rod

After-sales service

1.Machine test running videos will supply to customer before shipment.
2.Online techenical support WHOLE LIFT FREE.
3.Professional engineers team to install the machine, train your employee well.
4.One year warranty and life-long technical support.
5 .24 hours for engineer response.
6.Your business relationship with us will be confidential to any third party.
7. We welcome customers to visit our factory anytime.

Read More About impeder rod

Get in Touch

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Name

* E-mail

Phone

*Message

Milling Saw FAQs

What typical pipe sizes and cutting speeds are supported?

Pipe diameters typically range from Ø 16 mm to Ø 1000 mm (varies by model). Cutting speeds around 80 m/min or higher, depending on equipment .

Is the saw suitable for large pipes?

Yes. Some models—like double‑blade or CNC versions—handle large-diameter and thick-walled pipes via multiple cutting heads, reducing blade size and operating cost .

Why is milling preferred over hot/friction cutting?

Cold milling avoids complications from high heat friction (like spark hazards, pipe deformation, burrs). It produces clean, safe, efficient, and burr-free cuts—ideal for online manufacturing 

Related News

2025-07-28 15:14:17

Steel Pipe Making Machine Material Compatibility

Understanding material compatibility in steel pipe making machine operations is crucial for ensuring product quality, equipment longevity, and production efficiency.

2025-07-28 15:10:43

Solid State Welding Machine Material Compatibility

Understanding material compatibility is foundational to maximizing the performance of solid state welding machine systems, ensuring strong, durable welds while protecting equipment integrity.

2025-07-28 15:07:32

Pipe Mill Production Speed

Production speed is a critical metric for pipe mill operations, directly impacting productivity, cost efficiency, and customer satisfaction.

2025-07-28 15:02:13

Metal Slitting Line Coil Width Range

Understanding the coil width range capabilities of a metal slitting line is essential for selecting equipment that aligns with diverse material processing needs, from narrow strips to wide coils.

2025-07-28 14:57:53

ERW Pipe Mill Material Compatibility

Material compatibility is a cornerstone of efficient and high-quality pipe production in ERW Pipe Mill operations.

2025-07-28 14:53:56

Cold Roll Forming Machine Speed Control

Precise speed control is a defining feature of efficient cold roll forming machine operations, directly influencing product quality, material utilization, and overall production throughput.

2025-07-25 16:36:17

10Inch ERW Tube Mill Delivered to Middle East AIS Machinery

AIS Machinery is proud to announce the successful delivery of a 10-inch ERW tube mill line to a valued customer in the Middle East. The production line is designed for high precision and efficiency, capable of producing tubes ranging from Φ89mm to Φ254mm, with thicknesses up to 8mm.

2025-07-16 10:13:22

Roll Forming Tube Mill

Modern metal fabrication demands precision and productivity, which is why our roll forming tube mill technology leads the industry in pipe and tube production.

Send a Message

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!