Slitting Knives and Slitting Spacers

 

  • Slitter Knives and Spacer
    neccessary parts at slitting line, produce by 40Crmaterial with hardness queching, rubber ring differenttypes, spacer can cove with Polyurethane.

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🔧 1. Slitting Knives

Slitting knives are the core cutting components used in slitting lines. They are designed to longitudinally slit wide steel coils into narrower strips. Suitable for a wide range of materials including stainless steel, carbon steel, galvanized steel, silicon steel, and aluminum.

Features:

  • Premium Materials: Commonly used materials include alloy tool steel and powder metallurgy high-speed steel (e.g., D2, SKD11, H13, Cr12MoV, ASP2053).

  • High Hardness: HRC 58–65 for excellent wear resistance and long service life.

  • Sharp Edges: Ensure clean cuts with minimal burrs.

  • Precise Heat Treatment: Delivers superior heat resistance and fracture toughness.


🧩 2. Slitting Spacers

Slitting spacers are placed between slitting knives to maintain consistent knife spacing and ensure precise slitting. They are essential for knife gap adjustment, positioning, and cushioning.

Features:

  • High Dimensional Accuracy: Tolerance up to ±0.001 mm.

  • Durable Materials: Typically made from high-hardness tool steel or stainless steel.

  • Surface Finishing: Includes black oxide, chrome plating, or nickel plating.

  • Various Types Available: Includes rubber spacers, metal shims, and solid precision spacers.

    • Read More About slitter blade
    • Read More About rotary slitter knives

     

    • Read More About polyurethane rings
    • Read More About circular slitter knives

📊 Technical Specifications (Sample Table)

Item Slitting Knife Slitting Spacer
Материал D2 / Cr12MoV / SKD11 / H13 65Mn / Cr12 / Stainless Steel
Hardness (HRC) 58–65 50–60
Outer Diameter (mm) Ø80 – Ø500 Ø80 – Ø500
Bore Tolerance H7 (customizable) H7 (customizable)
Thickness Range 0.8 – 30 mm (customizable) 0.5 – 20 mm (customizable)
Flatness ≤0.002 mm ≤0.0015 mm
Concentricity ≤0.01 mm ≤0.005 mm
Surface Finish Polished, Nitrided, Chrome-plated, etc. Nickel-plated, Blackened, Anti-rust oil

🛠 Maintenance Guidelines

🔪 Slitting Knives

  • Regular Sharpness Check: Regrind when burrs appear or cutting quality declines.

  • Use Proper Cleaning Agents: Avoid metal debris buildup on the blade edge.

  • Storage: Keep knives separated using dedicated racks or boxes to avoid chipping.

  • Regrinding Schedule: Typically every 8–12 hours of cutting, depending on material hardness.

  • Avoid Overheating: Control cutting pressure and speed to prevent annealing or deformation.

🧩 Slitting Spacers

  • Avoid Scratches and Damage: Ensure spacer surfaces remain smooth for precise positioning.

  • Rust Prevention: Apply anti-rust oil regularly and clean before use.

  • Dimensional Calibration: Verify thickness when adjusting for different material gauges.

  • Labeled Storage: Store different thicknesses separately and clearly marked to prevent mix-up.

  •  

📊The comparison table for rubber-coated spacers, rubber rings, and washers used in steel coil slitting lines:

Item Rubber-Coated Spacer Rubber Ring Washer / Shim
Purpose Installed between slitting knives to control slitting width and spacing, and to prevent coil surface damage Typically used for shock absorption, cushioning, or sealing gaps between tools/shafts Used for precise adjustment of slitting gaps or compensating dimensional deviations
Structure Metal spacer core coated with a rubber layer Entirely made of rubber in ring shape Made of metal, rubber, or composite material with high thickness precision
Материал Composite of metal and rubber Rubber Commonly metal, but can also be rubber or plastic
Functional Features Prevents direct contact between tools, provides cushioning and protection Acts as a buffer, prevents loosening, and seals Ensures precise positioning and dimensional compensation
Thickness Range Generally several millimeters to over ten millimeters Thinner, primarily for elastic cushioning High precision, thickness can be controlled to 0.01 mm or less
Installation Location Mounted on the shaft between knives or spacers Installed at shaft or spacer interfaces Used where fine gap adjustment is required, e.g., between knives or shaft ends
Қолданба Suitable for protecting coil edges and preventing damage Suitable for sealing or vibration-damping Suitable for fine-tuning dimensions or ensuring precise fit

 

    • Read More About top slitter knives
    • Read More About rotary slitter knives
  1. Enter Section Equipments
  2.  
  3. 1. Coil car and Storage
  4. 2.Single And Double Heads Un-coiler & Hydraulic And Pneumatic Un-coiler
  5. 3.Peeler and hold down roll arm
  6. 4.Flattening Machine
  7. 5.Automatic and Semi Auto Shearer & Butt Welder
  8. 6.Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

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Finishing Section
 
  1.  
  2. 1. Құйынды ток машинасы
  3. 2. Seam annealing machine
  4. 3. Straightener machine
  5. 4. Chamfer and end facer machine
  6. 5. Hydro Tester machine
  7. 6. Threading machine
  8. 7. Painting and oil machine
  9. 8. Automatic bundle and package machine

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Spare Parts and Consumble Parts
 
  1.  
  2. 1. Rollers, Moulds, Dies, D2,D3 material to choose
  3. 2. Ferrite, Impeder, Fiberglass tube
  4. 3. HSS saw blades, TCT Saw blades, Friction saw blades
  5. 4. OD burr remove inserts, ID burr remover inserts
  6. 5. HF welder Induction Coil and other HF welder spare parts
  7. 6. Copper tube for induction Coil, PTFE pipe for Induction Coil
  8. 7. Mosfet, Boards
  9. 8. Steel pipe Strapping machine
  10. 9. Zinc Spray Machine, Zinc wire, Zinc spray gun

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  2. 1.Leading Technology, Reliable Quality, Excellent Service! Оңтайландырылған дизайн, жоғары сапалы материалды таңдаңыз!  Термиялық өңдеу процесіне кепілдік!

  3. 2.Spiral bevel gear, drum gear coupling and carburization. Тісті беріліс тістерін сөндіру. Басқарылатын жүйе тұрақты, тиімді және төмен шумен тозуға жарамды.

  4. 3.High precision wear resisting and Long life of toolings. Барлық станок токарь станоктары, негізгі ойықтар CNC арқылы орналастырылған және фрезерленген.

  5. 4.Quality department make sure the material of the raw materials quality, and ensure the machine running perfect.

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  1. 1.Machine test running videos will supply to customer before shipment.
  2. 2.Online techenical support WHOLE LIFT FREE.
  3. 3.Professional engineers team to install the machine,  train your employee well.
  4. 4.One year warranty and life-long technical support.
  5. 5 .24 инженер жауап беру үшін сағат.
  6. 6. Бізбен іскерлік қарым-қатынасыңыз кез келген үшінші тарап үшін құпия болады.
  7. 7.  We welcome customers to visit our factory anytime.

Read More About impeder rod

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Slitting Knives and Slitting Spacers FAQs

What are slitting knives used for?

Slitting knives are used to cut wide coils of metal (such as steel, aluminum, or copper) into narrower strips during the slitting process.

What materials are slitting knives made of?

Common materials include: D2 (SKD11) – for general-purpose use with good wear resistance HSS (High-Speed Steel) – for higher hardness and durability Tungsten Carbide – for extreme wear resistance and long service life

How are slitting knives maintained or sharpened?

Knives must be regularly removed, cleaned, and re-sharpened using precision grinding machines to maintain edge quality and slitting accuracy.

What is the function of slitting spacers?

Spacers are installed between knives to precisely position them on the shaft and maintain the required slit width.

What types of slitting spacers exist?

Metal Spacers – Provide precise positioning Rubber-Coated Spacers – Help protect strip edges and prevent damage Plastic/Composite Spacers – Used where lightweight or non-marking properties are needed Shims/Washers – Fine-tune the slit width with high precision

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