MOSFET Solid State High Frequency Induction Heating Welding Machine

Mulliri i tubave të çelikut të karbonit ERW

Tube Mill Machine Compose

Makinë për formimin e rrotullave të ftohtë

Linja e prerjes së spirales së çelikut

Linja e prerjes së spirales së çelikut të karbonit

Spirale çeliku e prerë në vijën e gjatësisë

Pajisje ndihmëse dhe pjesë këmbimi

GGP 100kw Solid State High Frequency Induction Heating Welding Machine

Solid-state high-frequency welding machine is an important equipment in the production of straight seam welded pipes.

Its function is to weld the weld of steel pipes. The production of pipes of different specifications requires high frequencies of different powers, ranging from 100KW to 1200KW to meet the different needs of customers.

Detajet e produktit

Kontakto Tani

Detajet e produktit

Video

Production Diertificate

100kw SOLID STATE HF TUBE WELDER

The Solid-State High-Frequency (H.F.) Welder is engineered for efficient, high-speed pipe welding across a broad spectrum of tube sizes and wall thicknesses. With power capacities ranging from 60 kW to 1200 kW and operating within a frequency band of 200 kHz to 450 kHz, this welder offers both flexibility and performance for various production needs.

A typical solid-state H.F. welding system includes several integrated components: a rectifier switchgear cabinet, an inverter output unit, fiber-optic control links, a soft water circulation cooling system, a centralized control console, and a mechanical adjustment mechanism for precision setup.

Renowned for its user-friendly operation, minimal maintenance, and consistent weld quality, this system has become a preferred choice in modern tube and pipe manufacturing lines.

Read More About what are the three 3 types of welding machine

List of Equipment Supply

Përshkrimi i pajisjes	Përfshijnë	Mandarina.
One set of Solid State HF Welder	Njësia e energjisë DC	1
	Njësia e daljes së inverterit	1
	Njësia Qendrore e Kontrollit	1
	Njësia e shkëmbimit të nxehtësisë ujë-ujë	1
	Transformatori i izolimit të ndreqësit	1
	Kondicioner	1
	Këmba e daljes	1

Designed Parameters for 100kw HF welder

Nominal Power	100KW
Rated DC power	Pd=120KW
The whole efficiency	η≥85%
Output power	Pout＞100kW
MOSFET inverter	60kW×2
Me miratimin e shkëmbyesit të nxehtësisë ujë-ujë	Sistemi i ftohjes me ujë
Pressure of inner circulation water	0.15~0.25MPa
Line-in cable	each phase adopts 95mm2 copper cable, 3-phase 4-line
Technical features	Technical features like- Display instrument digitization, Full digital rectifying control board, All digital inverter control board, Closed loop technology of speed power, Ethernet networking technology, Cloud control technology (optional).I përshtatshëm për prodhimin e vazhdueshëm të linjave të prodhimit të tubave dhe tubave me saldim gjatësor. Përbërësit e pajisjes:Salduesi HF me induksion në gjendje të ngurtë përfshin furnizimin me energji SCR DC, HFinverterin dhe njësinë e ftohjes së ujit (këmbyes nxehtësie ajër-ujë ose ujë-ujë)
Përfitimet e saldatorëve me tuba HF në gjendje të ngurtë	Kursimi i kostos: Përdor më pak energji që ul faturat e energjisë. Kontrolli i cilësisë: Cilësia e saldimit automatikisht është e standardit të lartë dhe ka më pak paplotësi. Dizajni kompakt: Makinat që kursejnë hapësirë të dizajnuara për përdorim industrial të optimizuar. Diversiteti: I aftë për të punuar me detyra të shumta duke përfshirë saldimin e çelikut të karbonit dhe çelikut inox. Ekspertiza e industrisë: Me shumë vite përvojë, ne ofrojmë zgjidhje të përshtatura për nevojat e industrisë. Zgjidhje të personalizuara: Ne ofrojmë saldatorë të tubave HF në gjendje solide që janë përshtatur për nevojat specifike të klientit. Mbështetja pas shitjes: Shërbimet e besueshme të rezervimit dhe riparimit janë në vend për të mundësuar shërbime të vazhdueshme.
High-Frequency Generator	Provides 100kW output power with solid-state (transistor-based) or tube-based design.
Matching Transformer	Ensures impedance matching between the generator and welding load.
Induction Coil or Contact Head	Transfers high-frequency current to the pipe edges via induction or contact.
Cooling System	Includes water circulation and air-cooled systems to cool the generator and coil.
Control Cabinet	PLC and HMI interface for operation control, power adjustment, and fault diagnosis.
Impeders	Ferrite rods inserted inside the pipe to concentrate current at the weld seam.

PAJISJET E LIDHJEVE

Ne ofrojmë të gjitha pajisjet për seksionin e hyrjes së mullirit të tubave:

Makinë me spirale

Një mbështjellës me kokë të vetme dhe të dyfishtë, pa mbështjellës, hidraulik dhe pneumatik

Qëroni dhe mbajeni poshtë krahun e rrotullës

Makinë rrafshim

Saldues automatik dhe gjysëm automatik dhe saldues i të pasmeve

Akumulator vertikal me kafaz dhe akumulator me unazë horizontale dhe akumulator me unazë spirale horizontale uljeje

Kontaktoni

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Emri

* E-mail

Telefoni

*Mesazh

100kw Solid State Welders FAQs

What is the difference between solid-state and vacuum tube HF welders?

Solid-state welders use transistors (IGBT or MOSFET) and offer higher energy efficiency, better stability, less maintenance, and longer lifespan compared to vacuum tube welders, which are bulkier and require frequent replacement.

Can the 100kW HF welder handle different pipe sizes?

Yes, within the supported range . For larger pipes, a higher power welder may be required.

What happens if the cooling system fails?

Overheating will trigger automatic protection and shutdown to avoid damage. It's essential to maintain stable cooling water pressure and temperature.

How often do I need to replace the impeder?

Impeder life depends on pipe material and usage frequency. On average, impeder rods should be checked and replaced every 1–3 months for optimal performance.

How much power consumption should I expect?

The welder consumes about 100–110 kWh when running at full power. Actual power usage depends on pipe size, thickness, and production speed.

Produkte të ngjashme

Auto Stacking and Strapping Machine for Hex Steel Tubes

Shiko më shumë

Warehouse Pallet Rack Roll Forming Machine

Shiko më shumë

Solar Panel Frame Roll Forming Machine (Carbon Steel Type)

Shiko më shumë

10inch 273mm ERW Pipe Making Machine

Shiko më shumë

Ferrite Core For Inductor

Shiko më shumë

C Purlin Cold Roll Forming Machine

Shiko më shumë

HSS Circular Saw Blades For Metal Cutting

Tehët e sharrës rrethore HSS për prerjen e metaleve

Shiko më shumë

Automatic Strip Butt Welder

Shiko më shumë

Lajme të ngjashme

2025-07-28 15:14:17

Steel Pipe Making Machine Material Compatibility

Understanding material compatibility in steel pipe making machine operations is crucial for ensuring product quality, equipment longevity, and production efficiency.

Shiko më shumë

2025-07-28 15:10:43

Solid State Welding Machine Material Compatibility

Understanding material compatibility is foundational to maximizing the performance of solid state welding machine systems, ensuring strong, durable welds while protecting equipment integrity.

Shiko më shumë

2025-07-28 15:07:32

Pipe Mill Production Speed

Production speed is a critical metric for pipe mill operations, directly impacting productivity, cost efficiency, and customer satisfaction.

Shiko më shumë

2025-07-28 15:02:13

Metal Slitting Line Coil Width Range

Understanding the coil width range capabilities of a metal slitting line is essential for selecting equipment that aligns with diverse material processing needs, from narrow strips to wide coils.

Shiko më shumë

2025-07-28 14:57:53

ERW Pipe Mill Material Compatibility

Material compatibility is a cornerstone of efficient and high-quality pipe production in ERW Pipe Mill operations.

Shiko më shumë

2025-07-28 14:53:56

Cold Roll Forming Machine Speed Control

Precise speed control is a defining feature of efficient cold roll forming machine operations, directly influencing product quality, material utilization, and overall production throughput.

Shiko më shumë

2025-07-25 16:36:17

10Inch ERW Tube Mill Delivered to Middle East AIS Machinery

AIS Machinery is proud to announce the successful delivery of a 10-inch ERW tube mill line to a valued customer in the Middle East. The production line is designed for high precision and efficiency, capable of producing tubes ranging from Φ89mm to Φ254mm, with thicknesses up to 8mm.

Shiko më shumë

2025-07-16 10:13:22

Roll Forming Tube Mill

Modern metal fabrication demands precision and productivity, which is why our roll forming tube mill technology leads the industry in pipe and tube production.

Shiko më shumë

Dërgo një Mesazh

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!