MOSFET Solid State High Frequency Induction Heating Welding Machine

Pabrik Tabung Baja Karbon ERW

Tube Mill Machine Compose

Mesin Pembentuk Gulungan Dingin

Jalur Pemotongan Kumparan Baja

Jalur Pemotongan Kumparan Baja Karbon

Gulungan Baja Dipotong Sesuai Panjang Garis

Peralatan Bantu dan Suku Cadang

GGP 100kw Solid State High Frequency Induction Heating Welding Machine

Solid-state high-frequency welding machine is an important equipment in the production of straight seam welded pipes.

Its function is to weld the weld of steel pipes. The production of pipes of different specifications requires high frequencies of different powers, ranging from 100KW to 1200KW to meet the different needs of customers.

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100kw SOLID STATE HF TUBE WELDER

The Solid-State High-Frequency (H.F.) Welder is engineered for efficient, high-speed pipe welding across a broad spectrum of tube sizes and wall thicknesses. With power capacities ranging from 60 kW to 1200 kW and operating within a frequency band of 200 kHz to 450 kHz, this welder offers both flexibility and performance for various production needs.

A typical solid-state H.F. welding system includes several integrated components: a rectifier switchgear cabinet, an inverter output unit, fiber-optic control links, a soft water circulation cooling system, a centralized control console, and a mechanical adjustment mechanism for precision setup.

Renowned for its user-friendly operation, minimal maintenance, and consistent weld quality, this system has become a preferred choice in modern tube and pipe manufacturing lines.

Read More About what are the three 3 types of welding machine

List of Equipment Supply

Deskripsi Peralatan	Termasuk	Bahasa Mandarin.
One set of Solid State HF Welder	Unit Daya DC	1
	Unit Keluaran Inverter	1
	Unit Kontrol Pusat	1
	Unit Penukar Panas Air-Air	1
	Transformator isolasi penyearah	1
	Pendingin ruangan	1
	Kaki Keluaran	1

Designed Parameters for 100kw HF welder

Nominal Power	100KW
Rated DC power	Pd=120KW
The whole efficiency	η≥85%
Output power	Pout＞100kW
MOSFET inverter	60kW×2
Dengan penerapan penukar panas air-air	Sistem pendingin air-air
Pressure of inner circulation water	0.15~0.25MPa
Line-in cable	each phase adopts 95mm2 copper cable, 3-phase 4-line
Technical features	Technical features like- Display instrument digitization, Full digital rectifying control board, All digital inverter control board, Closed loop technology of speed power, Ethernet networking technology, Cloud control technology (optional).Cocok untuk produksi kontinyu pada jalur produksi pipa dan tabung las longitudinal. Komponen Peralatan:Mesin Las Induksi Solid State HF terdiri dari catu daya SCR DC, HFinverter dan unit pendingin air (penukar panas udara-air atau air-air)
Manfaat Mesin Las Tabung HF Solid State	Hemat Biaya: Menggunakan lebih sedikit daya yang menurunkan tagihan listrik. Kontrol Kualitas: Kualitas pengelasan secara otomatis berstandar tinggi dan memiliki lebih sedikit ketidaklengkapan. Desain Kompak: Mesin hemat-ruang yang dirancang untuk penggunaan industri yang optimal. Keanekaragaman: Mampu bekerja dengan banyak tugas termasuk pengelasan baja karbon dan baja tahan karat. Keahlian Industri: Dengan pengalaman bertahun-tahun, kami menyediakan solusi yang disesuaikan dengan kebutuhan industri. Solusi Kustom: Kami menyediakan mesin las tabung HF solid state yang disesuaikan dengan kebutuhan pelanggan tertentu. Dukungan Purnajual: Layanan cadangan dan perbaikan yang dapat diandalkan tersedia untuk memungkinkan layanan berkelanjutan.
High-Frequency Generator	Provides 100kW output power with solid-state (transistor-based) or tube-based design.
Matching Transformer	Ensures impedance matching between the generator and welding load.
Induction Coil or Contact Head	Transfers high-frequency current to the pipe edges via induction or contact.
Cooling System	Includes water circulation and air-cooled systems to cool the generator and coil.
Control Cabinet	PLC and HMI interface for operation control, power adjustment, and fault diagnosis.
Impeders	Ferrite rods inserted inside the pipe to concentrate current at the weld seam.

PERALATAN HUBUNGAN

Kami menyediakan semua peralatan untuk bagian masuk pabrik tabung:

Mobil Koil

Pembuka Kepala Tunggal dan Ganda, Pembuka Kepala Hidrolik dan Pneumatik

Pengupas dan tahan lengan gulung

Mesin Perata

Mesin Pemotong dan Las Ujung Otomatis dan Semi Otomatis

Akumulator Kandang Vertikal & Akumulator Loop Horizontal & Akumulator Loop Spiral Horizontal Pendaratan

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100kw Solid State Welders FAQs

What is the difference between solid-state and vacuum tube HF welders?

Solid-state welders use transistors (IGBT or MOSFET) and offer higher energy efficiency, better stability, less maintenance, and longer lifespan compared to vacuum tube welders, which are bulkier and require frequent replacement.

Can the 100kW HF welder handle different pipe sizes?

Yes, within the supported range . For larger pipes, a higher power welder may be required.

What happens if the cooling system fails?

Overheating will trigger automatic protection and shutdown to avoid damage. It's essential to maintain stable cooling water pressure and temperature.

How often do I need to replace the impeder?

Impeder life depends on pipe material and usage frequency. On average, impeder rods should be checked and replaced every 1–3 months for optimal performance.

How much power consumption should I expect?

The welder consumes about 100–110 kWh when running at full power. Actual power usage depends on pipe size, thickness, and production speed.

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