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solid state hf welder

GGP 100kw Solid State High Frequency Induction Heating Welding Machine

Solid-state high-frequency welding machine is an important equipment in the production of straight seam welded pipes.

Its function is to weld the weld of steel pipes. The production of pipes of different specifications requires high frequencies of different powers, ranging from 100KW to 1200KW to meet the different needs of customers.

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100kw SOLID STATE HF TUBE WELDER

The Solid-State High-Frequency (H.F.) Welder is engineered for efficient, high-speed pipe welding across a broad spectrum of tube sizes and wall thicknesses. With power capacities ranging from 60 kW to 1200 kW and operating within a frequency band of 200 kHz to 450 kHz, this welder offers both flexibility and performance for various production needs.

A typical solid-state H.F. welding system includes several integrated components: a rectifier switchgear cabinet, an inverter output unit, fiber-optic control links, a soft water circulation cooling system, a centralized control console, and a mechanical adjustment mechanism for precision setup.

Renowned for its user-friendly operation, minimal maintenance, and consistent weld quality, this system has become a preferred choice in modern tube and pipe manufacturing lines.

Read More About what are the three 3 types of welding machine

List of Equipment Supply
 

Gerätebeschreibung

Enthalten

Mandarin.

One set of Solid State HF Welder

Gleichstromversorgungseinheit

1

Wechselrichter-Ausgangseinheit

1

Zentrale Steuereinheit

1

Wasser-Wasser-Wärmetauscher

1

Gleichrichter-Trenntransformator

1

Klimaanlage

1

Ausgangsschenkel

1
  • IGBT solid state hf welder
  • baoding sifang welder
Designed Parameters for 100kw HF welder
 
Nominal Power 100KW
Rated DC power Pd=120KW
The whole efficiency η≥85%
Output power Pout＞100kW
MOSFET inverter 60kW×2
Mit der Einführung von Wasser-Wasser-Wärmetauschern Wasser-Wasser-Kühlsystem
Pressure of inner circulation water 0.15~0.25MPa
Line-in cable each phase adopts 95mm2 copper cable, 3-phase 4-line
Technical features Technical features like- Display instrument digitization, Full digital rectifying control board, All digital inverter control board, Closed loop technology of speed power, Ethernet networking technology, Cloud control technology (optional).Geeignet für die kontinuierliche Produktion von Produktionslinien für längsgeschweißte Rohre und Leitungen. Bestandteile der Ausrüstung:Das Festkörperinduktions-HF-Schweißgerät besteht aus SCR-Gleichstromversorgung, HF-Wechselrichter und Wasserkühleinheit (Luft-Wasser- oder Wasser-Wasser-Wärmetauscher).
Vorteile von Festkörper-HF-Rohrschweißgeräten

Kosteneinsparung: Verbraucht weniger Strom und senkt dadurch die Stromrechnung.

Qualitätskontrolle: Die Schweißqualität entspricht automatisch dem höchsten Standard und weist weniger Unvollständigkeiten auf.

Kompaktes Design: Platzsparende Maschinen für den optimierten industriellen Einsatz.

Vielseitigkeit: Kann mehrere Aufgaben erledigen, einschließlich des Schweißens von Kohlenstoffstahl und Edelstahl.

Branchenkompetenz: Dank unserer langjährigen Erfahrung bieten wir maßgeschneiderte Lösungen für die Bedürfnisse der Branche.

Kundenspezifische Lösungen: Wir bieten Festkörper-HF-Rohrschweißgeräte, die an die spezifischen Bedürfnisse unserer Kunden angepasst sind.

After-Sales-Support: Die zuverlässigen Backup- und Reparaturdienste sorgen für kontinuierliche Services.

High-Frequency Generator

Provides 100kW output power with solid-state (transistor-based) or tube-based design.

Matching Transformer

Ensures impedance matching between the generator and welding load.

Induction Coil or Contact Head

Transfers high-frequency current to the pipe edges via induction or contact.

Cooling System

Includes water circulation and air-cooled systems to cool the generator and coil.

Control Cabinet

PLC and HMI interface for operation control, power adjustment, and fault diagnosis.

Impeders

Ferrite rods inserted inside the pipe to concentrate current at the weld seam.
  • control cabinet use Siemens PLC
  • SANZHENG WELDER
  • zshc HF WELDER
  • machine to weld the pipe seam

BEZIEHUNGSAUSRÜSTUNG

Wir liefern die gesamte Ausrüstung für den Eingangsbereich des Rohrwerks:

Spulenwagen

Abwickler mit Einzel- und Doppelkopf sowie hydraulische und pneumatische Abwickler

Schäler und Rollenniederhalter

Abflachungsmaschine

Automatische und halbautomatische Scher- und Stumpfschweißmaschine

Vertikaler Käfigspeicher & Horizontaler Loop-Speicher & Horizontaler Spiral-Loop-Speicher mit Landung

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100kw Solid State Welders FAQs

What is the difference between solid-state and vacuum tube HF welders?

Solid-state welders use transistors (IGBT or MOSFET) and offer higher energy efficiency, better stability, less maintenance, and longer lifespan compared to vacuum tube welders, which are bulkier and require frequent replacement.

Can the 100kW HF welder handle different pipe sizes?

Yes, within the supported range . For larger pipes, a higher power welder may be required.

What happens if the cooling system fails?

Overheating will trigger automatic protection and shutdown to avoid damage. It's essential to maintain stable cooling water pressure and temperature.

How often do I need to replace the impeder?

Impeder life depends on pipe material and usage frequency. On average, impeder rods should be checked and replaced every 1–3 months for optimal performance.

How much power consumption should I expect?

The welder consumes about 100–110 kWh when running at full power. Actual power usage depends on pipe size, thickness, and production speed.

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