MOSFET Solid State High Frequency Induction Heating Welding Machine

ERW 탄소강 튜브 밀

Tube Mill Machine Compose

콜드롤 성형기

스틸 코일 슬리팅 라인

탄소강 코일 슬리팅 라인

길이에 맞춰 절단된 강철 코일 라인

보조 장비 및 예비 부품

GGP 100kw Solid State High Frequency Induction Heating Welding Machine

Solid-state high-frequency welding machine is an important equipment in the production of straight seam welded pipes.

Its function is to weld the weld of steel pipes. The production of pipes of different specifications requires high frequencies of different powers, ranging from 100KW to 1200KW to meet the different needs of customers.

제품 세부 정보

지금 연락하세요

제품 세부 정보

동영상

Production Diertificate

100kw SOLID STATE HF TUBE WELDER

The Solid-State High-Frequency (H.F.) Welder is engineered for efficient, high-speed pipe welding across a broad spectrum of tube sizes and wall thicknesses. With power capacities ranging from 60 kW to 1200 kW and operating within a frequency band of 200 kHz to 450 kHz, this welder offers both flexibility and performance for various production needs.

A typical solid-state H.F. welding system includes several integrated components: a rectifier switchgear cabinet, an inverter output unit, fiber-optic control links, a soft water circulation cooling system, a centralized control console, and a mechanical adjustment mechanism for precision setup.

Renowned for its user-friendly operation, minimal maintenance, and consistent weld quality, this system has become a preferred choice in modern tube and pipe manufacturing lines.

Read More About what are the three 3 types of welding machine

List of Equipment Supply

장비 설명	포함하다	만다린 오렌지.
One set of Solid State HF Welder	DC 전원 장치	1
	인버터 출력 유닛	1
	중앙 제어 장치	1
	물-물 열교환기	1
	정류기 절연 변압기	1
	에어컨	1
	출력 다리	1

Designed Parameters for 100kw HF welder

Nominal Power	100KW
Rated DC power	Pd=120KW
The whole efficiency	η≥85%
Output power	Pout＞100kW
MOSFET inverter	60kW×2
물-물 열교환기 채택으로	물-물 냉각 시스템
Pressure of inner circulation water	0.15~0.25MPa
Line-in cable	each phase adopts 95mm2 copper cable, 3-phase 4-line
Technical features	Technical features like- Display instrument digitization, Full digital rectifying control board, All digital inverter control board, Closed loop technology of speed power, Ethernet networking technology, Cloud control technology (optional).세로용접 튜브 및 파이프 생산 라인의 연속 생산에 적합합니다. 장비의 구성 요소:솔리드 스테이트 유도 HF 용접기는 SCR DC 전원 공급 장치, HF 인버터 및 수냉 장치(공기-물 또는 물-물 열교환기)로 구성됩니다.
솔리드 스테이트 HF 튜브 용접기의 이점	비용 절감: 전력 사용량이 적어 전기 요금도 낮아집니다. 품질 관리: 자동 용접의 품질은 최고 수준이며 불완전성이 적습니다. 컴팩트한 디자인: 최적의 산업용으로 설계된 공간 절약형 기계입니다. 다양성: 탄소강 및 스테인리스강 용접을 포함한 여러 작업을 수행할 수 있습니다. 업계 전문성: 수년간의 경험을 바탕으로 업계의 요구에 맞는 맞춤형 솔루션을 제공합니다. 맞춤형 솔루션: 당사는 특정 고객 요구 사항에 맞춰 맞춤화된 솔리드 스테이트 HF 튜브 용접기를 제공합니다. 판매 후 지원: 믿을 수 있는 백업 및 수리 서비스를 통해 지속적인 서비스를 제공합니다.
High-Frequency Generator	Provides 100kW output power with solid-state (transistor-based) or tube-based design.
Matching Transformer	Ensures impedance matching between the generator and welding load.
Induction Coil or Contact Head	Transfers high-frequency current to the pipe edges via induction or contact.
Cooling System	Includes water circulation and air-cooled systems to cool the generator and coil.
Control Cabinet	PLC and HMI interface for operation control, power adjustment, and fault diagnosis.
Impeders	Ferrite rods inserted inside the pipe to concentrate current at the weld seam.

관계 장비

우리는 튜브 밀 진입 섹션에 필요한 모든 장비를 제공합니다:

코일카

싱글 및 더블 헤드 언코일러 및 유압 및 공압 언코일러

껍질 벗기고 롤 암을 잡아두세요

평탄화 기계

자동 및 반자동 전단기 및 맞대기 용접기

수직 케이지 어큐뮬레이터 및 수평 루프 어큐뮬레이터 및 랜딩 수평 스파이럴 루프 어큐뮬레이터

연락하기

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* 이름

* 이메일

핸드폰

*메시지

100kw Solid State Welders FAQs

What is the difference between solid-state and vacuum tube HF welders?

Solid-state welders use transistors (IGBT or MOSFET) and offer higher energy efficiency, better stability, less maintenance, and longer lifespan compared to vacuum tube welders, which are bulkier and require frequent replacement.

Can the 100kW HF welder handle different pipe sizes?

Yes, within the supported range . For larger pipes, a higher power welder may be required.

What happens if the cooling system fails?

Overheating will trigger automatic protection and shutdown to avoid damage. It's essential to maintain stable cooling water pressure and temperature.

How often do I need to replace the impeder?

Impeder life depends on pipe material and usage frequency. On average, impeder rods should be checked and replaced every 1–3 months for optimal performance.

How much power consumption should I expect?

The welder consumes about 100–110 kWh when running at full power. Actual power usage depends on pipe size, thickness, and production speed.

관련 뉴스

2025-07-28 15:14:17

Steel Pipe Making Machine Material Compatibility

Understanding material compatibility in steel pipe making machine operations is crucial for ensuring product quality, equipment longevity, and production efficiency.

2025-07-28 15:10:43

Solid State Welding Machine Material Compatibility

Understanding material compatibility is foundational to maximizing the performance of solid state welding machine systems, ensuring strong, durable welds while protecting equipment integrity.

2025-07-28 15:07:32

Pipe Mill Production Speed

Production speed is a critical metric for pipe mill operations, directly impacting productivity, cost efficiency, and customer satisfaction.

2025-07-28 15:02:13

Metal Slitting Line Coil Width Range

Understanding the coil width range capabilities of a metal slitting line is essential for selecting equipment that aligns with diverse material processing needs, from narrow strips to wide coils.

2025-07-28 14:57:53

ERW Pipe Mill Material Compatibility

Material compatibility is a cornerstone of efficient and high-quality pipe production in ERW Pipe Mill operations.

2025-07-28 14:53:56

Cold Roll Forming Machine Speed Control

Precise speed control is a defining feature of efficient cold roll forming machine operations, directly influencing product quality, material utilization, and overall production throughput.

2025-07-25 16:36:17

10Inch ERW Tube Mill Delivered to Middle East AIS Machinery

AIS Machinery is proud to announce the successful delivery of a 10-inch ERW tube mill line to a valued customer in the Middle East. The production line is designed for high precision and efficiency, capable of producing tubes ranging from Φ89mm to Φ254mm, with thicknesses up to 8mm.

2025-07-16 10:13:22

Roll Forming Tube Mill

Modern metal fabrication demands precision and productivity, which is why our roll forming tube mill technology leads the industry in pipe and tube production.

메시지 보내기

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!