Shear and Welder Machine — High-Efficiency Coil Joining Solution

ERW karbonli po'lat quvur tegirmoni

Tube tegirmon mashinasini tuzish

Sovuq rulonni shakllantirish mashinasi

Po'lat bobinni kesish liniyasi

Karbonli po'latdan yasalgan rulonni kesish liniyasi

Uzunlikdagi chiziqqa kesilgan po'lat rulon

Yordamchi uskunalar va ehtiyot qismlar

Shear and Welder Machine | Coil Joining Solution for Tube Mill

The Shear and Welder Machine | Coil Joining Solution for Tube Mill is a key piece of equipment in metal processing and continuous production lines. It is primarily used to shear and automatically weld two strips or coils of metal to ensure uninterrupted production without manual coil changeovers. It is widely used in steel processing, automotive parts, home appliances, stamping lines, and steel mills.

Mahsulot tafsilotlari

Hozir murojaat qiling

Mahsulot tafsilotlari

Video

🔷 Shear and Welder Machine — High-Efficiency Coil Joining Solution

The Shear and Welder Machine is an essential coil-joining unit designed to connect the tail of the previous steel strip to the head of the new coil, ensuring continuous production without stopping the mill. Widely used in ERW tube mills, cold roll forming lines, slitting lines, and coil processing plants, this equipment significantly reduces downtime and increases overall productivity.

⭐ Key Features

Heavy-duty hydraulic shearing for clean and burr-free cut
Precision alignment system ensures smooth coil transition
Automatic welding cycle for fast and reliable coil joining
High welding strength with uniform and stable seam
Suitable for various materials: carbon steel, galvanized steel, stainless steel, aluminum
Reduces coil-changing time from 20–30 minutes to just 2–3 minutes
Strong safety design with dual-control protection

📌 Technical Specifications

Element	Spetsifikatsiya
Chiziq kengligi	80 – 1,600 mm (customizable)
Chiziq qalinligi	0.3 – 6.0 mm (customizable)
Shearing Type	Hydraulic / pneumatic
Payvandlash usuli	MIG / TIG / Plasma / Resistance welding (optional)
Welding Speed	600 – 1,200 mm/min
Welding Strength	≥ 95% of base metal
Clamping	Hydraulic edge clamping & flattening
Alignment Accuracy	±0.1 mm
Cycle Time	2–3 minutes per coil
Control	PLC + HMI touchscreen
Quvvatlantirish manbai	380V / 415V / 220V optional
Weight	3–8 tons (depending on model)

Coil specifications and welding type can be fully customized according to production line requirements.

🏭 Applications

ERW tube mills
Stainless steel pipe mills
Cold roll forming lines
Slitting & cut-to-length lines
Coil processing centers

💡 Benefits for Your Production

✔ Continuous production without stopping the line
✔ Minimized material waste & labor cost
✔ Strong and smooth weld for stable strip feeding
✔ Higher output and improved production efficiency

🌟 Product Advantages

✅ High-Speed Efficiency: Works seamlessly with high-speed decoiling, stamping, or coating lines.
✅ Fully Automated: Automated shearing → alignment → welding → cooling via PLC.
✅ Labor and Time Saving: No manual welding, reduces downtime and manpower.
✅ High Accuracy: Precise welding and alignment reduce waste and ensure product quality.
✅ Wide Compatibility: Suits a variety of metal widths, thicknesses, and materials.
✅ Compact Design & Easy Maintenance: Modular structure, low failure rate, and easy upkeep.

📌 Conclusion

The Shear and Welder Machine is an essential automation device for modern coil processing lines. By offering precise shearing and automatic welding capabilities, it significantly improves line efficiency and reduces labor and downtime. It is ideal for upgrading or integrating into industrial automation systems that require high-speed, continuous production.

ALOQA QUVVATLARI

Biz quvur tegirmonining kirish qismiga barcha jihozlarni taqdim etamiz:

Bobinli avtomobil

Yagona va ikki boshli sarg'ish va gidravlik va pnevmatik sarg'ish

Peel va rulonli qo'lni ushlab turing

Yassilash mashinasi

Avtomatik va yarim avtomatik qirqimchi va payvandchi

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

BIZNING XIZMAT

Nima uchun bizni tanlaysiz?

Etakchi texnologiya, ishonchli sifat, zo'r xizmat!

Optimallashtirilgan dizayn, yuqori sifatli materialni tanlang!

Issiqlik bilan ishlov berish jarayoni kafolati!

Spiral konusli tishli, barabanli tishli ulanish va karbürizatsiya.

Tishli tishlarni o'chirish.

Boshqariladigan tizim barqaror, samarali va past shovqin bilan taqiladigan.

Yuqori aniqlikdagi aşınmaya bardoshli va rulonlarning uzoq umri.

Barcha dastgoh stanoklari, kalit yivlari CNC tomonidan joylashtirilgan va frezalangan.

ais machinery exhibition attend

Aloqa qiling

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Ism

* E-mail

Telefon

*Xabar

Shear and welder machine FAQ

What is a shear and welder machine used for?

A shear and welder machine is used to shear the ends of two metal coils and weld them together, allowing for continuous operation in a coil processing line without stopping production.

Can it be integrated with an existing coil line?

Yes. Shear and welder machines are often modular and can be integrated into existing press lines, cut-to-length lines, or galvanizing lines with proper control system alignment.

What is the typical welding speed?

Welding speed ranges from 800 to 1200 mm/min, depending on material type, thickness, and welding method.

How accurate is the weld alignment?

The machine ensures weld alignment accuracy within ±0.2 mm, helping maintain downstream processing precision.

Can it handle high-speed production lines?

Yes. High-end models are designed to operate with production speeds of up to 120 meters/minute, depending on the line configuration.

Tegishli mahsulotlar

3 Inch Pipe Straightening Machine for ERW Tube Mill

Koʻproq koʻrish

Garage Door Strut Roll Forming Machine

Koʻproq koʻrish

ERW Tube and Pipe Welding Impeder – High Efficiency Ferrite Core | AIS MACHINERY

Koʻproq koʻrish

Automatic Steel Pipe Oiling & Painting Line | ERW Pipe Coating Equipment Manufacturer – AIS MACHINERY

Koʻproq koʻrish

Impeder for ERW Tube and Pipe Welding

Koʻproq koʻrish

Auto Stacking and Strapping Machine for Hex Steel Tubes

Koʻproq koʻrish

Warehouse Pallet Rack Roll Forming Machine

Koʻproq koʻrish

Solar Panel Frame Roll Forming Machine (Carbon Steel Type)

Koʻproq koʻrish

Tegishli yangiliklar

2026-04-18 03:20:20

AIS Machinery Showcases Advanced Tube Solutions at Tube & Wire Düsseldorf 2026

Tube & Wire Düsseldorf 2026, one of the most influential exhibitions in the global tube and wire industry, held biennially in Düsseldorf, Germany

Koʻproq koʻrish

2027-04-17 00:00:00

Southeast Asia Client Visits Our Factory | Customized Tube Mill Solution Delivered

A Southeast Asia client visited our ERW tube mill factory to inspect production lines and discuss a customized tube mill solution. Impressed by our machine quality, welding performance, and engineering support, the client confirmed strong cooperation intentions. Discover how our ERW tube mill solutions improve efficiency, precision, and long-term production reliability.

Koʻproq koʻrish

2026-04-16 02:35:12

Professional Cold Roll Forming Machine Factory for Production

In the modern industrial landscape, the precision of metal shaping is the cornerstone of quality manufacturing. Partnering with a professional cold roll forming machine factory is essential for businesses looking to optimize their production lines, reduce material waste, and ensure high-dimensional accuracy. Whether you are producing C-channels, square tubes, or custom profiles, the choice of machinery determines your competitive edge in the market. This guide will explore the critical factors in selecting a factory and the technical advantages of advanced roll forming technology to help you make an informed investment.

Koʻproq koʻrish

2026-04-15 10:37:55

Flat Bar Production Line for Steel Coils: How It Works & Why It Matters

Looking for a flat bar production line? Learn how it turns steel coils into ready-to-use flat bars with precise length and high straightness. Compare it with slitting lines and get the best solution for your steel processing needs.

Koʻproq koʻrish

2026-04-14 00:00:00

Looking for a Milling Saw for ERW Tube Mill? Here’s What You Need to Know

Looking for a high-performance milling saw for your ERW tube mill? Upgrade to burr-free, high-precision pipe cutting with advanced flying saw technology. Improve efficiency, reduce rework, and meet export standards for carbon steel, stainless steel, and API pipes. Contact us today for expert solutions and competitive pricing tailored to your production needs.

Koʻproq koʻrish

2026-04-09 16:15:19

5-Inch (127mm) ERW Tube Making Machine Delivered with Heavy-Duty Design and Advanced Quick Change System

Koʻproq koʻrish

2027-04-07 00:00:00

Metal Embossing Machine: Turn Flat Sheets into High-Value Textured Products

Discover how a metal embossing machine transforms flat steel, stainless steel, and aluminum sheets into high-value textured products. Learn about its working principle, key components, and applications. Ideal for decorative and industrial use, embossing machines improve both appearance and performance. Explore complete embossing line solutions and find the right machine for your production needs.

Koʻproq koʻrish

2026-04-04 20:37:18

Automatic Double Side Uncoiler with Hydraulic Expansion and Auto Rotation for Steel Coil Processing

The Automatic Double Side Uncoiler is a high-efficiency solution designed for modern steel coil processing lines, including tube mills, roll forming machines, and slitting lines. With a maximum capacity of 4 tons per side, this machine ensures stable and continuous coil feeding while reducing downtime during coil change.

Koʻproq koʻrish

Xabar yuborish

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!