🔷 Shear and Welder Machine — High-Efficiency Coil Joining Solution
Der Shear and Welder Machine is an essential coil-joining unit designed to connect the tail of the previous steel strip to the head of the new coil, ensuring continuous production without stopping the mill. Widely used in ERW tube mills, cold roll forming lines, slitting lines, and coil processing plants, this equipment significantly reduces downtime and increases overall productivity.
⭐ Key Features
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Heavy-duty hydraulic shearing for clean and burr-free cut
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Precision alignment system ensures smooth coil transition
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Automatic welding cycle for fast and reliable coil joining
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High welding strength with uniform and stable seam
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Suitable for various materials: carbon steel, galvanized steel, stainless steel, aluminum
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Reduces coil-changing time from 20–30 minutes to just 2–3 minutes
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Strong safety design with dual-control protection
📌 Technical Specifications
| Artikel |
Spezifikation |
| Streifenbreite |
80 – 1,600 mm (customizable) |
| Streifendicke |
0.3 – 6.0 mm (customizable) |
| Shearing Type |
Hydraulic / pneumatic |
| Schweißverfahren |
MIG / TIG / Plasma / Resistance welding (optional) |
| Welding Speed |
600 – 1,200 mm/min |
| Welding Strength |
≥ 95% of base metal |
| Clamping |
Hydraulic edge clamping & flattening |
| Alignment Accuracy |
±0.1 mm |
| Cycle Time |
2–3 minutes per coil |
| Control |
PLC + HMI touchscreen |
| Stromversorgung |
380V / 415V / 220V optional |
| Weight |
3–8 tons (depending on model) |
Coil specifications and welding type can be fully customized according to production line requirements.
🏭 Applications
💡 Benefits for Your Production
✔ Continuous production without stopping the line
✔ Minimized material waste & labor cost
✔ Strong and smooth weld for stable strip feeding
✔ Higher output and improved production efficiency
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🌟 Product Advantages
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✅ High-Speed Efficiency: Works seamlessly with high-speed decoiling, stamping, or coating lines.
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✅ Fully Automated: Automated shearing → alignment → welding → cooling via PLC.
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✅ Labor and Time Saving: No manual welding, reduces downtime and manpower.
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✅ High Accuracy: Precise welding and alignment reduce waste and ensure product quality.
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✅ Wide Compatibility: Suits a variety of metal widths, thicknesses, and materials.
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✅ Compact Design & Easy Maintenance: Modular structure, low failure rate, and easy upkeep.
📌 Conclusion
Der Shear and Welder Machine is an essential automation device for modern coil processing lines. By offering precise shearing and automatic welding capabilities, it significantly improves line efficiency and reduces labor and downtime. It is ideal for upgrading or integrating into industrial automation systems that require high-speed, continuous production.
BEZIEHUNGSAUSRÜSTUNG
Wir liefern die gesamte Ausrüstung für den Eingangsbereich des Rohrwerks:
Spulenwagen
Abwickler mit Einzel- und Doppelkopf sowie hydraulische und pneumatische Abwickler
Schäler und Rollenniederhalter
Abflachungsmaschine
Automatische und halbautomatische Scher- und Stumpfschweißmaschine
Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator


UNSER SERVICE
Warum uns wählen?
Führende Technologie, zuverlässige Qualität, exzellenter Service!
Optimiertes Design, hochwertige Materialauswahl!
Garantie des Wärmebehandlungsprozesses!
Spiralkegelrad, Trommelzahnradkupplung und Aufkohlung.
Abschrecken der Zahnräder.
Angetriebenes System stabil, effizient und tragbar mit geringerer Geräuschentwicklung.
Hohe Präzision, Verschleißfestigkeit und lange Lebensdauer der Rollen.
Alle Drehmaschinen und Schlüsselnuten werden CNC-gefräst und positioniert.
