Shear and Welder Machine | Coil Joining Solution for Tube Mill

Shear and Welder Machine | Coil Joining Solution for Tube Mill

The Shear and Welder Machine | Coil Joining Solution for Tube Mill is a key piece of equipment in metal processing and continuous production lines. It is primarily used to shear and automatically weld two strips or coils of metal to ensure uninterrupted production without manual coil changeovers. It is widely used in steel processing, automotive parts, home appliances, stamping lines, and steel mills.

Подробная информация о продукте

Свяжитесь сейчас

Подробная информация о продукте

Видео

 

 

 

🔷 Shear and Welder Machine — High-Efficiency Coil Joining Solution

The Shear and Welder Machine is an essential coil-joining unit designed to connect the tail of the previous steel strip to the head of the new coil, ensuring continuous production without stopping the mill. Widely used in ERW tube mills, cold roll forming lines, slitting lines, and coil processing plants, this equipment significantly reduces downtime and increases overall productivity.


⭐ Key Features

  • Heavy-duty hydraulic shearing for clean and burr-free cut

  • Precision alignment system ensures smooth coil transition

  • Automatic welding cycle for fast and reliable coil joining

  • High welding strength with uniform and stable seam

  • Suitable for various materials: carbon steel, galvanized steel, stainless steel, aluminum

  • Reduces coil-changing time from 20–30 minutes to just 2–3 minutes

  • Strong safety design with dual-control protection


📌 Technical Specifications

Элемент Спецификация
Ширина полосы 80 – 1,600 mm (customizable)
Толщина полосы 0.3 – 6.0 mm (customizable)
Shearing Type Hydraulic / pneumatic
Метод сварки MIG / TIG / Plasma / Resistance welding (optional)
Welding Speed 600 – 1,200 mm/min
Welding Strength ≥ 95% of base metal
Clamping Hydraulic edge clamping & flattening
Alignment Accuracy ±0.1 mm
Cycle Time 2–3 minutes per coil
Control PLC + HMI touchscreen
Power Supply 380V / 415V / 220V optional
Weight 3–8 tons (depending on model)

Coil specifications and welding type can be fully customized according to production line requirements.


🏭 Applications

  • ERW tube mills

  • Stainless steel pipe mills

  • Cold roll forming lines

  • Slitting & cut-to-length lines

  • Coil processing centers


💡 Benefits for Your Production

✔ Continuous production without stopping the line
✔ Minimized material waste & labor cost
✔ Strong and smooth weld for stable strip feeding
✔ Higher output and improved production efficiency


 
    • Shear and welder machine
    • Shear and welder machine1
  1.  
  2.  

    • Shear and welder machine
    • Shear and welder machine


🌟 Product Advantages

  • High-Speed Efficiency: Works seamlessly with high-speed decoiling, stamping, or coating lines.

  • Fully Automated: Automated shearing → alignment → welding → cooling via PLC.

  • Labor and Time Saving: No manual welding, reduces downtime and manpower.

  • High Accuracy: Precise welding and alignment reduce waste and ensure product quality.

  • Wide Compatibility: Suits a variety of metal widths, thicknesses, and materials.

  • Compact Design & Easy Maintenance: Modular structure, low failure rate, and easy upkeep.


📌 Conclusion

The Shear and Welder Machine is an essential automation device for modern coil processing lines. By offering precise shearing and automatic welding capabilities, it significantly improves line efficiency and reduces labor and downtime. It is ideal for upgrading or integrating into industrial automation systems that require high-speed, continuous production.

 

ОБОРУДОВАНИЕ ДЛЯ ОТНОШЕНИЙ

Мы поставляем все оборудование для входного участка трубопрокатного стана:

Катушка вагона

Одинарный и двойной разматыватель и гидравлический и пневматический разматыватель

Очиститель и прижимной роликовый рычаг

Машина для выравнивания

Автоматические и полуавтоматические ножницы и стыковые сварочные машины

Vertical Cage Accumulator​ & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

НАШИ УСЛУГИ

Почему стоит выбрать нас?

Передовые технологии, надежное качество, превосходный сервис!

Оптимизированный дизайн, выбор высококачественных материалов! 

Гарантия процесса термообработки!

Спирально-коническая передача, барабанная зубчатая муфта и цементация.

Закалка зубьев шестерен.

Приводная система стабильна, эффективна и удобна в использовании с низким уровнем шума.

Высокая точность, износостойкость и длительный срок службы роликов.

Все токарные станки, шпоночные пазы позиционируются и фрезеруются с помощью ЧПУ.

ais machinery exhibition attend

 

 

Свяжитесь с нами

If you are interested in our products, you can choose to leave your information here, and we will be in touch with you shortly.

* Имя

* Электронная почта

Телефон

*Сообщение

Shear and welder machine FAQ

What is a shear and welder machine used for?

A shear and welder machine is used to shear the ends of two metal coils and weld them together, allowing for continuous operation in a coil processing line without stopping production.

Can it be integrated with an existing coil line?

Yes. Shear and welder machines are often modular and can be integrated into existing press lines, cut-to-length lines, or galvanizing lines with proper control system alignment.

What is the typical welding speed?

Welding speed ranges from 800 to 1200 mm/min, depending on material type, thickness, and welding method.

How accurate is the weld alignment?

The machine ensures weld alignment accuracy within ±0.2 mm, helping maintain downstream processing precision.

Can it handle high-speed production lines?

Yes. High-end models are designed to operate with production speeds of up to 120 meters/minute, depending on the line configuration.

Связанные новости

Erw Tube Mill China – High-Performance Tube Manufacturing Solutions for B2B Buyers

2025-12-12 10:10:15

Erw Tube Mill China – High-Performance Tube Manufacturing Solutions for B2B Buyers

Discover how Erw Tube Mill China supports industrial manufacturers with durable, flexible, and cost-effective tube production solutions. Explore product specs, benefits, and market insights.

Efficient Welded Tube Mills for Industrial Fabrication | AIS Tube Mill

2025-12-12 07:20:06

Efficient Welded Tube Mills for Industrial Fabrication | AIS Tube Mill

Discover reliable welded tube mills designed for precision and customization. Ideal for streamlined industrial tube production.

Premium Tube Mill for Sale | Reliable Industrial Tube Mills

2025-12-12 04:25:17

Premium Tube Mill for Sale | Reliable Industrial Tube Mills

Discover durable and customizable tube mills for sale, designed for efficient industrial production and long-term reliability.

Erw Pipe Mill – Durable, High Efficiency Steel Pipe Production Solutions | Aistubemill

2025-12-12 01:10:08

Erw Pipe Mill – Durable, High Efficiency Steel Pipe Production Solutions | Aistubemill

Discover how Erw Pipe Mill technology from Aistubemill supports B2B industries with high-performance, cost-effective pipe production. Explore specs, benefits, and market trends.

High Frequency Pipe Mill | Durable & Efficient Pipe Manufacturing Solutions

2025-12-11 10:30:13

High Frequency Pipe Mill | Durable & Efficient Pipe Manufacturing Solutions

Discover the advantages of High Frequency Pipe Mill technology from AI Tube Mill, offering durable, high-quality welded pipe production for industrial sectors.

Carbon Steel Tube Mill: Reliable Industrial Tube Production Solutions

2025-12-11 04:15:10

Carbon Steel Tube Mill: Reliable Industrial Tube Production Solutions

Discover the essentials of carbon steel tube mills, their specs, vendor comparison, and why they’re crucial in tube manufacturing.

Understanding Solid State Welding Types for Industrial Applications

2025-12-10 04:35:03

Understanding Solid State Welding Types for Industrial Applications

Solid state welding is a high-efficiency joining process widely used in industrial manufacturing, steel pipe production, and ERW tube mills. Unlike fusion welding, it joins metals without melting, resulting in stronger, cleaner, and more precise welds. Common types include friction welding, diffusion welding, ultrasonic welding, and explosive welding. Each method provides unique advantages depending on materials and production needs. Understanding these solid state welding types helps manufacturers achieve better bonding strength, energy savings, and improved product quality.

What Is A Erw Tube Mill | Comprehensive Guide for B2B Decision Makers

2025-12-10 01:20:02

What Is A Erw Tube Mill | Comprehensive Guide for B2B Decision Makers

Explore what is a Erw tube mill, its benefits, applications, and cost insights. Learn why AIS Tube Mill is a top choice for steel tube manufacturing industries.

Отправить сообщение

Dear customer, thank you for your attention! We provide high-quality machinery and equipment and look forward to your orders. Please inform us of your needs and we will respond quickly!

Если вас интересует наша продукция, вы можете оставить здесь свою информацию, и мы свяжемся с вами в ближайшее время.


ru_RURussian