🔷 Shear and Welder Machine — High-Efficiency Coil Joining Solution
El Shear and Welder Machine is an essential coil-joining unit designed to connect the tail of the previous steel strip to the head of the new coil, ensuring continuous production without stopping the mill. Widely used in ERW tube mills, cold roll forming lines, slitting lines, and coil processing plants, this equipment significantly reduces downtime and increases overall productivity.
⭐ Key Features
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Heavy-duty hydraulic shearing for clean and burr-free cut
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Precision alignment system ensures smooth coil transition
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Automatic welding cycle for fast and reliable coil joining
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High welding strength with uniform and stable seam
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Suitable for various materials: carbon steel, galvanized steel, stainless steel, aluminum
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Reduces coil-changing time from 20–30 minutes to just 2–3 minutes
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Strong safety design with dual-control protection
📌 Technical Specifications
| Artículo |
Especificación |
| Ancho de la tira |
80 – 1,600 mm (customizable) |
| Espesor de la tira |
0.3 – 6.0 mm (customizable) |
| Shearing Type |
Hydraulic / pneumatic |
| Método de soldadura |
MIG / TIG / Plasma / Resistance welding (optional) |
| Welding Speed |
600 – 1,200 mm/min |
| Welding Strength |
≥ 95% of base metal |
| Clamping |
Hydraulic edge clamping & flattening |
| Alignment Accuracy |
±0.1 mm |
| Cycle Time |
2–3 minutes per coil |
| Control |
PLC + HMI touchscreen |
| Power Supply |
380V / 415V / 220V optional |
| Weight |
3–8 tons (depending on model) |
Coil specifications and welding type can be fully customized according to production line requirements.
🏭 Applications
💡 Benefits for Your Production
✔ Continuous production without stopping the line
✔ Minimized material waste & labor cost
✔ Strong and smooth weld for stable strip feeding
✔ Higher output and improved production efficiency
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🌟 Product Advantages
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✅ High-Speed Efficiency: Works seamlessly with high-speed decoiling, stamping, or coating lines.
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✅ Fully Automated: Automated shearing → alignment → welding → cooling via PLC.
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✅ Labor and Time Saving: No manual welding, reduces downtime and manpower.
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✅ High Accuracy: Precise welding and alignment reduce waste and ensure product quality.
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✅ Wide Compatibility: Suits a variety of metal widths, thicknesses, and materials.
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✅ Compact Design & Easy Maintenance: Modular structure, low failure rate, and easy upkeep.
📌 Conclusion
El Shear and Welder Machine is an essential automation device for modern coil processing lines. By offering precise shearing and automatic welding capabilities, it significantly improves line efficiency and reduces labor and downtime. It is ideal for upgrading or integrating into industrial automation systems that require high-speed, continuous production.
EQUIPO DE RELACIÓN
Proporcionamos todo el equipamiento para la sección de entrada del molino de tubos:
Carro de bobinas
Desenrollador de cabezal simple y doble y desenrollador hidráulico y neumático
Pelador y brazo de sujeción del rodillo
Maquina aplanadora
Cizalla y soldadora a tope automática y semiautomática
Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator


NUESTRO SERVICIO
¿Por qué elegirnos?
¡Tecnología líder, calidad confiable, excelente servicio!
¡Diseño optimizado, selección de materiales de alta calidad!
¡Garantía de proceso de tratamiento térmico!
Engranajes cónicos espirales, acoplamiento de engranajes de tambor y carburación.
Temple de dientes de engranajes.
Sistema accionado estable, eficiente y portátil con menor ruido.
Rodillos resistentes al desgaste de alta precisión y de larga vida útil.
Todos los tornos y ranuradores de las máquinas están posicionados y fresados mediante CNC.
