せん断・溶接機 - 産業用高精度切断・溶接装置

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冷間ロール成形機

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Shear and Welder Machine | Coil Joining Solution for Tube Mill

The Shear and Welder Machine | Coil Joining Solution for Tube Mill is a key piece of equipment in metal processing and continuous production lines. It is primarily used to shear and automatically weld two strips or coils of metal to ensure uninterrupted production without manual coil changeovers. It is widely used in steel processing, automotive parts, home appliances, stamping lines, and steel mills.

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🔷 Shear and Welder Machine — High-Efficiency Coil Joining Solution

その Shear and Welder Machine is an essential coil-joining unit designed to connect the tail of the previous steel strip to the head of the new coil, ensuring continuous production without stopping the mill. Widely used in ERW tube mills, cold roll forming lines, slitting lines, and coil processing plants, this equipment significantly reduces downtime and increases overall productivity.

⭐ Key Features

Heavy-duty hydraulic shearing for clean and burr-free cut
Precision alignment system ensures smooth coil transition
Automatic welding cycle for fast and reliable coil joining
High welding strength with uniform and stable seam
Suitable for various materials: carbon steel, galvanized steel, stainless steel, aluminum
Reduces coil-changing time from 20–30 minutes to just 2–3 minutes
Strong safety design with dual-control protection

📌 Technical Specifications

アイテム	仕様
ストリップ幅	80 – 1,600 mm (customizable)
ストリップ厚さ	0.3 – 6.0 mm (customizable)
Shearing Type	Hydraulic / pneumatic
溶接方法	MIG / TIG / Plasma / Resistance welding (optional)
Welding Speed	600 – 1,200 mm/min
Welding Strength	≥ 95% of base metal
Clamping	Hydraulic edge clamping & flattening
Alignment Accuracy	±0.1 mm
Cycle Time	2–3 minutes per coil
Control	PLC + HMI touchscreen
電源	380V / 415V / 220V optional
Weight	3–8 tons (depending on model)

Coil specifications and welding type can be fully customized according to production line requirements.

🏭 Applications

ERW tube mills
Stainless steel pipe mills
Cold roll forming lines
Slitting & cut-to-length lines
Coil processing centers

💡 Benefits for Your Production

✔ Continuous production without stopping the line
✔ Minimized material waste & labor cost
✔ Strong and smooth weld for stable strip feeding
✔ Higher output and improved production efficiency

🌟 Product Advantages

✅ High-Speed Efficiency: Works seamlessly with high-speed decoiling, stamping, or coating lines.
✅ Fully Automated: Automated shearing → alignment → welding → cooling via PLC.
✅ Labor and Time Saving: No manual welding, reduces downtime and manpower.
✅ High Accuracy: Precise welding and alignment reduce waste and ensure product quality.
✅ Wide Compatibility: Suits a variety of metal widths, thicknesses, and materials.
✅ Compact Design & Easy Maintenance: Modular structure, low failure rate, and easy upkeep.

📌 Conclusion

その Shear and Welder Machine is an essential automation device for modern coil processing lines. By offering precise shearing and automatic welding capabilities, it significantly improves line efficiency and reduces labor and downtime. It is ideal for upgrading or integrating into industrial automation systems that require high-speed, continuous production.

関係機器

当社はチューブミル入口セクションに必要なすべての機器を提供します:

コイルカー

シングルヘッドおよびダブルヘッドアンコイラーと油圧式および空気圧式アンコイラー

ピーラーとロールアームの押さえ

平坦化機

自動および半自動せん断機と突合せ溶接機

Vertical Cage Accumulator & Horizontal Loop Accumulator & Landing Horizontal Spiral Loop Accumulator

disc accumulator to storage strip

erw tube mill feeding section

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熱処理工程保証！

スパイラルベベルギア、ドラムギアカップリング、浸炭処理。

ギア歯の焼入れ。

駆動システムは安定性、効率性、装着性、低ノイズを実現。

高精度の耐摩耗性とローラーの長寿命。

すべての機械旋盤、キー溝は CNC によって位置決めおよびフライス加工されます。

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Shear and welder machine FAQ

What is a shear and welder machine used for?

A shear and welder machine is used to shear the ends of two metal coils and weld them together, allowing for continuous operation in a coil processing line without stopping production.

Can it be integrated with an existing coil line?

Yes. Shear and welder machines are often modular and can be integrated into existing press lines, cut-to-length lines, or galvanizing lines with proper control system alignment.

What is the typical welding speed?

Welding speed ranges from 800 to 1200 mm/min, depending on material type, thickness, and welding method.

How accurate is the weld alignment?

The machine ensures weld alignment accuracy within ±0.2 mm, helping maintain downstream processing precision.

Can it handle high-speed production lines?

Yes. High-end models are designed to operate with production speeds of up to 120 meters/minute, depending on the line configuration.

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